Specifications
Payment Terms :
L/C,D/A,D/P,T/T
Toolturret :
8-position / 12-position
Automationlevel :
Automatic Tool Change
Applications :
Turning, Threading, Drilling, Boring
Brand Name :
China-CXD
Standard :
GB,JIS,DIN,ASTM,BS,NF
Packaging Details :
Standard export packaging or custom
Heat Treatment :
HRC52
Model Number :
Custom
Operatingtemperaturerange :
10°C - 40°C
MOQ :
1 piece
Delivery Time :
3-7 days. Small batch (10-100 pcs): 7-14 days. Mass production: 14-30 days depending on quantity and complexity. Rush service available for urgent projects.
Max Workpiece Size :
300 x 300 x 150 mm
Spindlespeedrange :
50-4000 RPM
Price :
According to the drawings
Machine Type :
CNC Lathe
Surface Finish :
Ra 0.8 μm
Supply Ability :
10000Pcs/Month
Materialcompatibility :
Metals, Plastics, Alloys
Control System :
CNC Controller with 3-axis
Certification :
ISO9001
Powerrequirement :
3 Phase 220V / 380V
Controlsystem :
CNC Controller with Touch Screen
Place of Origin :
China
Max Turning Length :
Typically 300-1000 mm
Description
Aluminum Flashlight Housing Assembly | CNC Machining Manufacturer
Product Overview

Our Aluminum Flashlight Housing Assembly is a premium consumer electronic appearance and structural component manufactured from 6061 aluminum alloy. The complete set includes the flashlight main body and lamp head accessories, processed using combined turn-mill composite and 5-axis CNC machining technologies.

The manufacturing workflow begins with aluminum bar cutting, followed by CNC lathe rough turning for outer circles, inner and outer tapered surfaces, and basic steps. Turn-mill or 5-axis machining centers then perform side hole drilling, irregular windows, transverse annular cavities, positioning screw holes, internal threads, and multi-stage sealing shoulders. After deburring and high-gloss mirror cutting, optional anodizing is applied for wear resistance and color customization. Full dimensional inspection is conducted before delivery.

Key Features
  • Material: 6061 Aluminum Alloy, lightweight with excellent machinability
  • Machining: Turn-mill composite + 5-axis CNC integrated processing
  • Precision: ±0.01mm tight tolerance control
  • Surface: High-gloss mirror cutting with optional hard anodizing
  • Structure: Integral forming with multi-stage sealing shoulders for IP waterproof performance
  • Service: Prototype, small batch, and mass production available
Product Benefits
  • Integrated monolithic structure reduces splicing gaps and improves waterproof rating
  • One-time clamping for rotary body and side irregular features ensures high positioning accuracy
  • Simultaneous machining of curved surfaces, internal threads, and sealing steps for complete optical component assembly
  • Stable consistency maintained from sampling to mass production
  • Premium mirror surface meets high-end outdoor and industrial lighting appearance requirements
Applications
  • Portable Lighting: High-power industrial flashlights, tactical outdoor torches, inspection and exploration handheld lamp housings
  • Handheld Devices: Handheld testing instruments, handheld medical beauty equipment shells
  • Consumer Electronics: Custom portable handheld device structural housings
Technical Advantages

This product features a special cross intersecting cavity structure. The transverse through annular chamber in the middle of the main body requires 5-axis linkage or turn-mill side milling to guarantee coaxiality and smooth inner walls, eliminating tool joint steps that may cause assembly jamming. Gradient tapered surfaces and smooth arc transitions on the head and tail deliver excellent hand feel and premium appearance. Multi-layer annular positioning shoulders inside the lamp head fix lenses, sealing rings, and reflectors tightly, controlling flatness and roundness strictly to achieve reliable IP waterproof performance. The side irregular long slot for the switch window requires precise side milling to ensure smooth keystroke operation. Our high-gloss mirror cutting creates uniform fine tool marks without scratches or chatter marks, a core selling point for export flashlights.

Why Choose Our Manufacturing Services

We are a professional high-end CNC machining factory with ±0.01mm machining accuracy. Every toolpath reflects our pursuit of precision manufacturing. We offer comprehensive services from 3D drawing analysis, process planning, CNC programming, prototype testing to mass delivery. We specialize in complex cavity 3-axis and 5-axis CNC machining for non-standard aluminum, stainless steel, and copper components.

Industries We Serve
  • Consumer Electronics: Phone, tablet and laptop housings, heat sinks, camera brackets, VR/AR structural parts, wearable shells
  • Automation & Industrial Equipment: Jigs, fixtures, module frames, sliding blocks, motor bases, sensor housings
  • Semiconductor & Vacuum Equipment: Vacuum cavities, connectors, precision bases, inspection tooling
  • Medical Devices: Surgical instrument bases, medical detector housings, endoscope and medical aesthetic structural parts
  • Automotive: New energy motor housings, battery end plates, sensor brackets, automotive lighting components
  • Aerospace & UAV: Aircraft structural parts, drone frames, aviation instrument housings
  • Optics & Photonics: Optical barrels, lens bases, light source heat sinks, camera module supports
  • Telecommunications: 5G base station heat cavities, filter components, communication equipment housings
  • Robotics: Robot joint parts, reducer housings, AGV structural components
  • Instrumentation: Test equipment housings, precision gauge bases, flowmeter and lab equipment parts

We support custom samples, small batch, and mass production. Send your 3D drawings to receive your quotation quickly.

Frequently Asked Questions
Q1: What material options are available for flashlight housing?
A: Mainly 6061 aluminum, we also support custom 7075 aluminum and stainless steel as requested.
Q2: What is your machining tolerance?
A: Our precision CNC machining can reach ±0.01mm for high-demanding custom parts.
Q3: Can you produce according to my 3D CAD drawings?
A: Yes. Please send STEP/IGS files, and our engineers will conduct drawing evaluation and process planning.
Q4: What surface treatments are available?
A: High-gloss mirror cutting, natural anodizing, colored hard anodizing, sandblasting, and polishing.
Q5: What is your order volume range?
A: We accept prototype, small batch, and large mass production orders.
Our CNC Machining Services

We are a trusted CNC machining manufacturer and factory, delivering high precision custom metal components for global B2B buyers.

  • 3-axis and 5-axis CNC Milling
  • CNC Turning and Turn-Mill Composite Machining
  • Non-standard custom metal parts and complex cavity machining
  • 3D drawing evaluation, process planning, prototyping and mass production
  • Available Materials: 6061/7075 Aluminum, 303/304 Stainless Steel, Copper
  • Surface Finishing: Anodizing, Passivation, Polishing, High-gloss mirror cutting, Deburring
Industries We Serve: Consumer Electronics | Automation & Industrial Equipment | Semiconductor & Vacuum | Medical Devices | New Energy Automotive | Aerospace & UAV | Optics & Photonics | Telecommunications | Robotics | Instrumentation
Get A Free Quote: Share your 3D drawings and specifications, and our engineering team will review and reply promptly.
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Precision CNC Machined 6061 Aluminum Flashlight Housing Assembly with ±0.01mm Tolerance and High-Gloss Mirror Cutting

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Watch Video
Payment Terms :
L/C,D/A,D/P,T/T
Toolturret :
8-position / 12-position
Automationlevel :
Automatic Tool Change
Applications :
Turning, Threading, Drilling, Boring
Brand Name :
China-CXD
Standard :
GB,JIS,DIN,ASTM,BS,NF
Contact Supplier
video
Precision CNC Machined 6061 Aluminum Flashlight Housing Assembly with ±0.01mm Tolerance and High-Gloss Mirror Cutting
Precision CNC Machined 6061 Aluminum Flashlight Housing Assembly with ±0.01mm Tolerance and High-Gloss Mirror Cutting
Precision CNC Machined 6061 Aluminum Flashlight Housing Assembly with ±0.01mm Tolerance and High-Gloss Mirror Cutting
Precision CNC Machined 6061 Aluminum Flashlight Housing Assembly with ±0.01mm Tolerance and High-Gloss Mirror Cutting
Precision CNC Machined 6061 Aluminum Flashlight Housing Assembly with ±0.01mm Tolerance and High-Gloss Mirror Cutting
Precision CNC Machined 6061 Aluminum Flashlight Housing Assembly with ±0.01mm Tolerance and High-Gloss Mirror Cutting
Precision CNC Machined 6061 Aluminum Flashlight Housing Assembly with ±0.01mm Tolerance and High-Gloss Mirror Cutting

Dongguan Changxinda Precision Technology Co., Ltd.

Verified Supplier
1 Years
guangdong, dongguan
Since 2008
Business Type :
Manufacturer, Distributor/Wholesaler, Agent, Importer, Exporter, Trading Company, Seller, Other
Total Annual :
10000000-20000000
Employee Number :
90~102
Certification Level :
Verified Supplier
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