Specifications
Connection Type :
dual-end inlet and outlet connections
Place of Origin :
china
Materials :
stainless steel, aluminium, etc.
MOQ :
100 pieces
Process :
laser cutting, bending, etc.
Supply Ability :
5,000 units/month
Fabrication Services :
OEM/ODM custom metal fabrication
Packaging Details :
bubble wrap + cardboard box
Function :
compressed air transfer
Delivery Time :
within 20 working days
Installation Location :
between the turbocharger and the intake
Brand Name :
custom
Name :
custom air intercooler
Payment Terms :
T/T,
Surface Treatment :
wire drawing, polishing, etc.
Description

Custom Metal Air Intercoolers Fabrication for Turbocharged Intake Systems

This air intercooler is used in turbocharged intake systems to regulate the compressed air at an intermediate stage, serving as a core component in the engine's intake train. Installed between the turbocharger and the engine's intake system, the product receives high-temperature compressed air from the turbocharger and ensures a stable transition in air conditions before the air enters the engine, thereby maintaining consistent intake conditions across various operating conditions. This component serves as an intermediate regulator and path connector within the entire intake system and is suitable for integration into and replacement in the intake systems of multiple vehicle platforms.

Technical Specifications
Material Types Carbon Steel / Stainless Steel / Aluminium / Iron, etc.
Fabrication Method Laser Cutting / Metal Bending / Tube Bending / Stamping / Machining / Welding / Riveting, etc.
Surface Treatment Wire Drawing / Surface Grinding / Polishing / Electroplating / Anodising / Powder Coating / Baking Finish / High-temperature Coating / Sand Blasting / Enamelling / Pickling & Passivation, etc.
Cutting Precision ±0.1 mm (±0.004 in)
Bending Range 0.3-10 mm (0.012 - 0.394 in)
Pressure Tonnage Range 35T - 150T
Pipe Bending Diameter Range 6-200 mm (0.236 - 7.87 in)
Acceptable Drawing Formats PDF / DWG / DXF / STEP (.step/.stp) / IGES (.iges/.igs) / SolidWorks files (.sldprt/.sldasm)
Production Support Prototype to Mass Production

Uses

Suitable for turbocharger intake system upgrades, intercooler system replacement and installation, and vehicle intake system modifications.

One-Stop Sheet Metal Solutions, From Concept to Production

  • Product Development Support
    We help turn product concepts into manufacturable products.
  • DFM Cost Optimization
    We reduce production costs through design and process optimization.
  • Consistent Quality Control
    We maintain consistent dimensions and quality from prototyping through mass production.
  • Multi-Process Integration
    We minimize communication overhead associated with working with multiple suppliers.
  • Flexible Production Capacity
    We accommodate both small-batch pilot production and mass production needs.
  • Dedicated Project Management
    We provide end-to-end project management and rapid communication and response.

Air Intercoolers Custom Metal Fabrication for Turbocharged Intake Systems

FAQ

Q1: Why does the turbo system need this component?
A1: Because the air discharged by the turbo cannot enter the engine directly; an intermediate stage is required.

Q2: What determines its compatibility with different vehicle models?
A2: It mainly depends on the installation space and the positioning of the intake path relative to the turbocharger.

Q3: What happens if the layout is incompatible?
A3: It may prevent the intake path from connecting properly, affecting the overall structural compatibility.

Q4: What factors should be considered when selecting sheet metal materials?
A4: Strength, corrosion resistance, formability, the operating environment, and cost should all be taken into account to achieve optimal product performance and cost-effectiveness.

Q5: How does the bending radius affect the quality of sheet metal fabrication?
A5: A proper bending radius helps prevent material cracking, improves dimensional accuracy, and ensures consistent forming quality.

Q6: How can deformation during sheet metal welding be minimized?
A6: By optimizing weld design, controlling the welding sequence, and using specialized fixtures, welding deformation can be effectively reduced and assembly accuracy improved.

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Air Intercoolers Custom Metal Fabrication for Turbocharged Intake Systems

Ask Latest Price
Connection Type :
dual-end inlet and outlet connections
Place of Origin :
china
Materials :
stainless steel, aluminium, etc.
MOQ :
100 pieces
Process :
laser cutting, bending, etc.
Supply Ability :
5,000 units/month
Contact Supplier
Air Intercoolers Custom Metal Fabrication for Turbocharged Intake Systems
Air Intercoolers Custom Metal Fabrication for Turbocharged Intake Systems
Air Intercoolers Custom Metal Fabrication for Turbocharged Intake Systems

Guangzhou Lanxinwang Technology Co.,Ltd

Verified Supplier
1 Years
guangdong, guangzhou
Since 2019
Business Type :
Manufacturer, Distributor/Wholesaler
Total Annual :
1000000-2000000
Employee Number :
30~50
Certification Level :
Verified Supplier
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