Product Description

Pallet Rack SY Beam Roll Forming Machine

The Pallet Rack SY Beam Roll Forming Machine is designed for producing SY beam profiles used in warehouse storage rack and pallet racking systems.

The production line features an adjustable profile forming system, allowing beam widths from 80 mm to 160 mm to be produced according to different rack system requirements.

Profile width can be adjusted either by a manual hand-wheel system or an optional servo motor adjustment system, providing greater flexibility for manufacturers producing multiple beam specifications. SY Beam roll forming machine

The standard production line consists of a decoiler, main roll forming machine and hydraulic tracking cutting system. The machine is designed for continuous production of rack beam profiles with stable forming accuracy and efficient size adjustment.

Production Process

According to the original machine specification:

Decoiling → Roll Forming → Cut-to-Length → Assembly → Finished Product

The Word document also lists a box assembly machine in the production flow. However, unlike the previous SC Box Beam document, this SY Beam document does not provide separate technical specifications for that assembly unit, so I would not make the assembly machine a major selling point on this page until its exact function is confirmed. SY Beam roll forming machine

Key Features

• Designed for pallet rack and warehouse storage beam production
• SY beam profile forming
• Adjustable beam width from 80 mm to 160 mm
• Manual hand-wheel width adjustment
• Optional servo motor width adjustment
• Maximum working speed: 10–15 m/min
• Approximately 16 forming stations
• 7 flattening roller stations
• GCr15 forming rollers
• Roller hardness: HRC 56–58
• Φ70 mm 40Cr main shafts
• 11 kW main motor
• Suitable for Q195 and Q235 steel
• Standard forming thickness: 1.8 mm
• Chain transmission
• Hydraulic tracking cutting
• Customized according to profile drawing

Adjustable Width Forming System

One of the main advantages of the SY Beam Roll Forming Machine is its adjustable profile width design.

The standard machine can process beam widths from:

80 mm – 160 mm

Depending on the required automation level, width adjustment can be configured with either:

Manual Hand Wheel Adjustment

Suitable for manufacturers that change beam sizes less frequently and prefer a simple, economical configuration.

Servo Motor Adjustment

Suitable for production environments requiring faster and more convenient profile size adjustment.

The original document explicitly provides both hand-wheel and servo adjustment options. SY Beam roll forming machine

Technical Parameters

Machine Configuration

1. Decoiler

Supports continuous feeding of steel coil into the forming line.

2. Entry Guide & Flattening System

Guides the steel strip into the correct position and prepares the material for stable roll forming.

3. Main Roll Forming Machine

Approximately 16 forming stations progressively form the steel strip into the required SY beam profile.

4. Adjustable Width System

Allows the beam width to be adjusted from 80 mm to 160 mm using a hand wheel or optional servo motor system.

5. Hydraulic Tracking Cutting System

Cuts the continuously formed beam profile to the required finished length.

6. Electrical Control System

Controls machine operation and coordinates the production process.

Applications

The machine is primarily designed for manufacturing beam profiles used in:

• Pallet rack systems
• Warehouse storage racks
• Industrial shelving systems
• Logistics warehouse racking
• Heavy-duty storage systems
• Customized steel racking systems

Why Choose This Machine?

80–160 mm Adjustable Beam Width

The adjustable forming system allows different SY beam widths to be produced according to customer requirements.

Hand Wheel or Servo Adjustment

Customers can select manual adjustment for a cost-effective solution or servo adjustment for easier and faster size changes.

Efficient Continuous Production

The forming line operates at up to 10–15 m/min, excluding cutting time.

Heavy-Duty Forming Components

GCr15 rollers and Φ70 mm 40Cr main shafts provide a robust forming structure for continuous production.

Hydraulic Tracking Cutting

The tracking cutting system supports continuous beam production while reducing interruptions during cut-to-length operation.

Customized Profile Engineering

The final machine configuration can be designed according to the customer's SY beam profile drawing, material and production requirements.

Information Required for Quotation

For accurate machine design and quotation, customers should provide:

• Beam profile drawing
• Profile width and height
• Material grade
• Material thickness
• Required finished length
• Required production speed
• Required width range
• Manual or servo width adjustment preference
• Electrical voltage and frequency

FAQ

Q1: What is an SY Beam Roll Forming Machine?

It is a cold roll forming production line designed to manufacture SY-type beam profiles used in pallet rack and warehouse storage systems.

Q2: What beam widths can the machine produce?

The standard specification supports adjustable widths from 80 mm to 160 mm. SY Beam roll forming machine

Q3: How is the beam width adjusted?

The profile width can be adjusted by manual hand wheel or servo motor, depending on the selected configuration.

Q4: What material can the machine process?

The supplied specification is based on 1.8 mm Q195 or Q235 steel. SY Beam roll forming machine

Q5: What is the forming speed?

Maximum working speed is approximately 10–15 m/min, excluding cutting time.

Q6: How many forming stations does the machine have?

The standard specification uses approximately 16 forming stations plus 7 flattening roller stations, subject to final profile design. SY Beam roll forming machine

Q7: Can the machine be customized?

Yes. Coil width, forming stations and other machine configurations can be designed according to the customer's beam profile drawing and production requirements.