Automatic Up Stacker For Corrugated Cardboard Production Line High Efficiency
Product Overview
The Automatic Up Stacker transforms high-speed conveyed paperboard into orderly, forklift-transportable "paperboard stacks" for corrugated cardboard production lines.
Key Features
- Automatic Stacking and Palletizing: Receives individual sheets from the slitter-scorer and automatically stacks them into organized piles using preset patterns (interlocking, layered) for stable, collapse-resistant stacks.
- Precise Counting and Separation: Automatically separates stacks according to set quantities or heights, enabling unmanned continuous operation with automatic transition between piles.
- Enhanced Back-End Efficiency: Neatly stacked piles are conveyed directly to packing areas or warehouses, reducing manual transportation time and accelerating subsequent processes.
Practical Value
- Cost Reduction and Efficiency Improvement: Replaces manual stacking requiring multiple workers, saving 2-3 workers per shift while matching high-speed production line rhythms.
- Reduced Waste and Damage: Robotic arm/lifting mechanism stacking prevents edge indentations, scratches, and deformations caused by manual handling.
- Data Traceability: Integrated PLC control systems record quantity, specifications, and production time for each stack, providing accurate data for production control and inventory management.
Technical Parameters
| Parameter |
Value |
| Working Width |
2200mm |
| Design Speed |
200m/min |
| Economic Speed |
120-200m/min |
| Maximum Stacking Length |
3500mm |
| Maximum Stacking Height |
1700mm |
| Working Power |
380V 50Hz 17KW |
Performance Characteristics
- Gantry stacking with 20-second change order time and automatic counting
- Synchronized with production management system for orders management and centralized control
- Production management for single waste less than 700mm
- Crawler stacking platform with AC servo control lifting for stable, tidy stacking
- Backsplash automatic shift capability for small order stacking
- Independent sealed control cabinets for clean electrical equipment operation
- Color touch-screen display for easy on-site operation
- Fully automatic operation control to improve efficiency and reduce labor intensity
Main Components
| Serial Number |
Component Name |
Brand/Origin |
Remarks |
| 01 |
Frame |
Tiangang |
Main frame No. 16 channel steel |
| 02 |
PU Leather belt |
ShangHai |
|
| 03 |
Frequency converter |
Taiwan Delta |
3.7KW |
| 04 |
Horizontal reducer |
ShanDong |
|
| 05 |
Proximity switch |
OMRON |
|
| 06 |
PLC |
Delta |
|
| 07 |
HMI |
KunLunTongTai |
|
| 08 |
Rotary encoder |
Wuxi Ruipu |
|
| 09 |
Contactor |
Schneider |
|
| 10 |
Pneumatic Components |
AirTAC |
|
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