Core Grinding Take-up Machine Ergonomic System For Wire Drawing Operations
1. Professional Wire Processing Performance
- Simultaneous grinding and take-up operation for continuous production
- Maintains ±0.01mm diameter tolerance for precision wire
- Processes wire speeds up to 1200m/min
2. Industrial-Grade Construction
- Heavy-duty cast iron frame with vibration damping
- Hardened steel grinding wheels with automatic dressing
- Corrosion-resistant components for harsh environments
3. Advanced Control Features
- PLC control system with touchscreen interface
- Automatic diameter monitoring and adjustment
- Real-time tension control system
4. Ergonomic Design Advantages
- Centralized control panel for easy operation
- Quick-change grinding wheel mechanism
- Low noise operation (<75dB)
5. Comprehensive Applications
- Ideal for processing:
- Copper wire (0.5-6mm diameter)
- Aluminum wire
- Steel wire
- Alloy wires
- Specialty conductive wires
6. Low Maintenance Operation
- Self-lubricating bearings
- Automated grinding wheel dressing system
- Easy-access maintenance points
7. Productivity Enhancements
- 30% faster than traditional separate processes
- Continuous operation capability
- Reduces material waste by up to 15%
8. Production Line Ready
- Compact footprint for space efficiency
- Compatible with standard wire drawing machines
- Quick setup (under 15 minutes)
9. Professional Certifications
- Meets ISO 9001 quality standards
- CE and UL certified
- Recommended by wire industry experts
10. Long-Term Value
- 50,000+ hours service life
- Reduces labor costs by 40%
- Improves product consistency
11. Power Options
- 380V/220V AC electric motor
- Energy-efficient servo drive systems
- Optional frequency conversion control
12. Environmental Benefits
- Closed-loop coolant system
- Energy recovery during braking
- 90% recyclable materials
13. User-Friendly Features
- Automatic fault diagnosis system
- Production data logging
- Remote monitoring capability
14. Package Contents
- Main grinding/take-up unit
- Set of precision grinding wheels
- Control system with HMI
- Operation and maintenance manual
15. Industry Applications
- Wire drawing mills
- Cable manufacturing plants
- Electrical component production
- Automotive wire suppliers
- Specialty wire producers
16. Performance Advantages
- Maintains ±1% diameter consistency
- Processes 3x more material than manual methods
- Adaptable to various wire alloys
17. Technical Innovations
- Patented multi-axis grinding system
- AI-based wear compensation
- Smart vibration damping technology
18. Purchase Options
- Available through industrial machinery suppliers
- Custom configuration services
- Turnkey installation available
19. Training Resources
- VR operation simulations
- On-site operator training
- 24/7 technical support
20. Quality Assurance
- Each unit laser-calibrated
- 2-year warranty on critical components
- ISO 14001 environmental certification
Item No. | Model | Rotation direction | Gear | rotational speed (RPM) | Traction speed (M/MIN) | Tractive force(T) | Power(KW) | Outline(mm) | Weight(KG) |
08192 | JJQ-3/S 9HP Gasoline engine
| corotation | I slow | 9.0 | 11.0 | 1.25 | 4.04 | 900*460*660 | 115 |
Ⅱ fast | 18.0 | 22.0 | 0.75 |
reversal | reverse | 8.0 | 10.0 | No lifting |
08192A | JJC-3/S 4HP Diesel engine | corotation | I slow | 10.5 | 13.0 | 1.25 | 2.94 | 940*500*660 | 132 |
Ⅱ fast | 19.0 | 23.0 | 0.75 |
reversal | reverse | 9.0 | 11.0 | No lifting |
08194 | JJQ-5/S 9HP Gasoline engine
| corotation | I slow | 6.5 | 8.5 | 3.0 | 6.61 | 1000*720*600 | 155 |
Ⅱ fast | 16.0 | 20.0 | 1.4 |
reversal | reverse | 7.0 | 9.0 | No lifting |
08193 | JJQ-5/S 6.6HP Diesel engine | corotation | I slow | 8.0 | 10.0 | 3.0 | 4.41 | 1000*850*520 | 188 |
Ⅱ fast | 19.0 | 23.0 | 1.4 |
reversal | reverse | 10.0 | 12.0 | No lifting |
