CRB-A1800 High Precision Common Rail Pump Test Bench
The CRB-A1800 represents the next generation of high precision common rail pump test bench technology, engineered for diesel injection workshops and manufacturing facilities that demand uncompromising measurement accuracy and operational reliability. Equipped with an advanced servo drive closed-loop control system, this test bench delivers exceptional torque measurement precision of ±0.2% FS and speed measurement accuracy of ±1 rpm across the full operating range.
Designed to accommodate CR920, CR940, and CR950 series common rail diesel injection pumps, the CRB-A1800 integrates a high-speed PLC controller with an intuitive touch screen HMI interface for real-time monitoring and data analysis of fuel injection performance parameters.
Key Features
- High Precision Servo Drive System: The closed-loop servo motor maintains precise speed and torque control from 0 to 3000 rpm, eliminating drift and ensuring repeatable test results across thousands of pump evaluations.
- Advanced Torque Measurement: Equipped with a high-accuracy torque sensor delivering ±0.2% FS measurement precision, enabling detailed power consumption analysis and early detection of pump mechanical degradation.
- Real-Time Speed Monitoring: The digital encoder provides ±1 rpm resolution speed tracking, essential for evaluating pump performance curves and verifying manufacturer specifications against actual operating conditions.
- Comprehensive Compatibility: Factory-calibrated for CR920, CR940, and CR950 common rail pump series, with user-definable test profiles that can be customized for additional pump models through the software interface.
- Intelligent PLC Control: The programmable logic controller manages all test sequences automatically, reducing operator workload and eliminating human error from the testing and calibration process.
- Multi-Language Touch Screen HMI: A 10-inch color LCD touch screen with English and Chinese interface options provides intuitive operation, graphical test result display, and one-touch report generation capabilities.
Technical Specifications
| Parameter |
Specification |
| Model |
CRB-A1800 |
| Max Test Pressure |
2500 Bar |
| Motor Power |
11 KW |
| Speed Range |
0-3000 rpm |
| Torque Measurement Accuracy |
±0.2% FS |
| Speed Measurement Accuracy |
±1 rpm |
| Drive Type |
Servo Motor Closed-Loop |
| Control System |
PLC with 10-inch Touch Screen HMI |
| Cooling Method |
Forced Air Cooling |
| Fuel Supply |
12V / 24V DC |
| Compatible Pump Series |
CR920, CR940, CR950 |
| Data Interface |
RS232 / USB |
| Power Supply |
AC 380V 50Hz 3-Phase |
| Net Weight |
480 KG |
| Dimensions (L*W*H) |
1800 * 900 * 1600 mm |
Applications
The CRB-A1800 common rail pump test bench is ideally suited for diesel fuel injection pump remanufacturing facilities, automotive service centers specializing in commercial vehicle maintenance, and quality control laboratories performing incoming inspection of common rail pump assemblies. Its high precision measurement capabilities make it the preferred choice for ISO 9001 certified workshops requiring traceable calibration records.
The versatile test profile system supports both production-line rapid screening and detailed forensic analysis of pump performance degradation, making it equally valuable for high-volume remanufacturers and precision-oriented R&D departments. The CRB-A1800 can be integrated with existing workshop data management systems through its RS232 and USB interfaces, enabling centralized quality tracking and paperless documentation workflows.
Packaging & Quality Assurance
Each CRB-A1800 common rail pump test bench is shipped in a reinforced plywood export crate with full EPE foam cushioning to protect sensitive measurement components during international transit. All fluid lines are drained and sealed, and the touch screen panel is protected with a factory-installed acrylic shield.
The package includes a comprehensive English-language operation manual, calibration certificate, one-year standard warranty card, and a starter kit of consumables including fuel filters and O-ring seals. Delivery time is 25-35 working days for standard configurations, with expedited 15-day manufacturing available for urgent orders.
Our dedicated after-sales engineering team provides remote installation support via video call and lifetime free software updates for the control system.