The LPDC5540 equipment consisting of main components: casting device, induction furnace, receiving car, graphite bath, die cleaning device,crane, manipulators, hydraulic and drives system, pneumatic system, riser tube heating system and control system etc.
The function and parameters of the touch panel are set by Chinese / English
Operation Control System: With International brand PLC control device;
Program Verstions: CN and EN
Touch screen panel + Team Viewer and Industrial PC control.
Alarm and Diagnostic & Solutions codes presentation, for problems fixing quickly and maintenance works.
Manipulator is with servo motor driving unit, linear guilding rail system, to move the manipulator in horizontal and vertical direction: faster, more stable and high precision control performances.
Induction furance power is 105KW; Large melt content up to 1800kg, Melting capacity is 350KG/H, stepless power adjustment;With 3*35KW inductors, each inductor is water cooling, water flow detection device on water jackets;
Die Cleaning Chamber: shot blasting device (copper powder blasting) for the cleaning of the dies. The dies can be moved to cleaning chamber automatically for cleaning process @ heavy oxidized contaminations condition.
| 2- Manipulators Low Pressure Die Casting Machine Technical Parameters | ||
|---|---|---|
| Code | Item | Specifications |
| 1 | Dimension ( L*W*H) | 7000*7000*3680 |
| 2 | Machine Power | 180KW |
| 3 | Rated Voltage | 380V |
| 4 | Manipulator Quantity | 2 |
| 5 | Maximum Weight of Die | 180KG |
| 6 | Maximum Dimension of Die | 500*400*250 |
| 7 | Furnace Power | 2*80KW |
| 8 | Furnace Melting Capacity | 520Kg |
| 9 | Furnace Quantity | 1 |
| 10 | Die Cleaning Box Quantity | 1 |
| 11 | Feeder Quantity | 1 |
| 12 | Blackwash Tank Quantity | 1 |
| 13 | Hoist Quantity | 1 |
| 14 | Lift Tube Quantity | 2 |
| 15 | Pneumatic Pressure | 6KG |
| 16 | Water Pressure | 3KG |
| 17 | Maximum Furnace Temperature | 1250℃ |
| 18 | Cooling Water Temperature | 20±2℃ |
| 19 | Maximum Speed of Manipulator | 9R/Min. |
| 20 | Maximum Die Clamping Stroke | 370mm |
| 21 | Die Bath Angle | 0-90º |
| 22 | Ejector Pin Pressure | 540KG |
| 23 | Ejector Pin Stroke | 40mm |
| 24 | Pouring Pressure | 50-1200bar |
| 25 | Maximum Lift Weight of Hoist | 500kg |



