Automatic Zinc Alloy Door Handle Robotic Polishing Machine
Comparative Analysis of Polishing Machine Technologies
| No |
Project |
DingZhu Polishing Machine |
Robotic Polishing Machine |
Special Polishing Machine |
Remarks |
| 1 |
Quality |
High |
Medium |
Low |
|
| 2 |
Flexibility |
Universal Angle, ensures no deformation or leakage |
Universal Angle, ensures no deformation or leakage |
Easy to deformation and leakage |
|
| 3 |
Wheel Flexibility |
Large wheel ensures line speed and flexibility |
Large wheel ensures line speed and flexibility |
Small wheels with limited flexibility |
|
| 4 |
Rigidity |
Good steel, wheels press tightly for effective polishing |
Arms too long with poor steel performance |
Good steel, wheels press tightly for effective polishing |
|
| 5 |
Productivity |
High |
Low |
Higher |
|
| 6 |
Add Wax |
Solid wax, uniform, economical, environmentally friendly |
Liquid wax, high cost, poor effect, pollutes equipment |
Liquid wax, high cost, poor effect, pollutes equipment |
|
| 7 |
Wheel Loss |
Low |
Low |
High |
|
| 8 |
Self-Compensating |
Coordinate and line speed compensation effect good |
Without this function, affects quality |
Without this function, affects quality |
|
| 9 |
Frock |
Small quantity, simple structure, low cost |
Small quantity, simple structure, low cost |
Large quantity, complex structure, high cost |
|
| 10 |
Programming Time |
Within 2 hours |
8 Hours |
8 Hours |
|
| 11 |
Programming Difficulty |
Simple |
Complicated |
Complicated |
|
| 12 |
Change Product |
15 Minutes |
2 Hours |
8 Hours |
Previous production procedures exist |
| 13 |
Safety |
High |
Medium |
Low |
|
DingZhu Polishing Machine Key Features
- Automatic compensation function of polishing wheel: detects torque changes and provides automatic compensation in all directions
- Linear speed compensation: automatically increases speed to compensate for cloth wheel outer diameter reduction
- Solid wax addition: programmable wax application timing and frequency with minimal waste
- Full digital control with program save and recall capabilities
- Minimal fixtures for quick replacement and flexible universal application
- Uniform polishing with consistent quality and no deformation
Break Through Die Casting Polishing Bottlenecks
A fully automatic polishing machine that can replace 6 polishers to help you break through the bottleneck of die casting polishing
Operational Benefits
- Efficiency: 24-hour continuous production capability
- Quality: Standardized polishing processes
- Labor Savings: Reduced personnel requirements and management costs
- Safety & Environment: Closed polishing production with dust suction interface
- Cost Control: Patented solid wax mechanism with low consumable costs
- Versatility: Suitable for various zinc, aluminum, copper, and stainless steel materials
Technical Specifications
| No |
Items |
Specifications |
| 1 |
Dimensions (L*W*H) |
3000*3100*2900mm |
| 2 |
Machine Power |
17KW |
| 3 |
Rated Voltage |
380V |
| 4 |
Max. Diameter of polishing wheel |
600mm |
| 5 |
Min. Diameter of polishing wheel |
400mm |
| 6 |
X-Axis travel (mm) |
1100 |
| 7 |
Y-Axis travel (mm) |
900 |
| 8 |
Z-Axis travel (mm) |
700 |
| 9 |
U-Axis travel (mm) |
±60° |
| 10 |
V-Axis travel (mm) |
±360° |
| 11 |
W-Axis travel (mm) |
±360° |
| 12 |
Max.speed X axis |
20m/min |
| 13 |
Max.speed Y axis |
20m/min |
| 14 |
Max.speed Z axis |
20m/min |
| 15 |
Max.speed U axis |
30°/sec. |
| 16 |
Max.speed V axis |
30°/sec. |
| 17 |
Max.speed W axis |
30°/sec. |
Product Images