Vertical drilling and tapping center for non-standard bonnets and flanges
Vertical drilling and tapping center
Vertical drilling and tapping center is a machine tool that integrates cutting, drilling and tapping. It is derived from the traditional vertical machining center. It occupies a smaller area and has a smaller processing stroke than the traditional vertical machining center. The equipment adopts advanced CNC system and precise transmission mechanism. It has the characteristics of high efficiency, high precision, compact structure and high degree of automation, which ensures the accuracy and consistency of drilling. Whether it is a single hole or multiple holes, it can meet extremely high precision requirements.
Main features
1.Versatility: The vertical drilling and tapping center can complete a variety of processing tasks, including drilling, tapping, milling, etc., and is suitable for a variety of processing needs.
2.High precision: It adopts high-precision transmission components such as ball screws and linear guides, and the positioning accuracy can reach less than 0.01 mm, which is suitable for processing precision parts.
3.High efficiency: It is equipped with a high-speed spindle, and the speed can usually reach more than 10,000 rpm, and some are even more than 18,000 rpm, which can achieve high-speed cutting and improve processing efficiency.
4.High degree of automation: With a tool magazine and automatic tool changing device, it can realize the automatic selection and replacement of a variety of tools, reduce manual intervention, and improve production efficiency.
5.Compact structure: The vertical structure occupies a small area, saves space, and is suitable for use in small factories or workshops.
6.Easy maintenance: The closed body can effectively protect the internal mechanical structure and electrical system, reduce dust entry, and reduce the difficulty of maintenance.
7.Good economic efficiency: Compared with other types of machining centers, vertical drilling and tapping centers have lower machine investment and use costs, making them suitable for small and medium-sized enterprises.
Main components
1. Bed: The solid structure is made of high-quality materials such as high-strength cast iron, which gives it excellent rigidity and stability. This design can cope with various loads during processing and ensure stability under conditions such as cutting force, gravity and vibration.
2. Vertical spindle: Suitable for complex process processing such as valve covers and flanges of various valves.
3. Cross slide: Used to fix the workpiece, which can usually rotate or move to meet different processing requirements.
4. Control system: Advanced CNC system, responsible for programming and controlling the processing process.
Application fields
1. Mechanical processing: In the field of mechanical processing, vertical drilling and tapping centers are often used for drilling, tapping and milling of various parts. Through the precision processing of complex parts, vertical drilling and tapping centers can significantly improve the accuracy and consistency of parts, thereby improving the performance and manufacturing of the overall machinery.
2. Mold manufacturing: In mold manufacturing, vertical drilling and tapping centers can accurately process key parts such as mold cavities and cores, ensure the dimensional accuracy and surface quality of the mold, and thus improve the service life of the mold and product quality.
3. Automobile manufacturing: The high-speed cutting and multi-axis linkage functions of the vertical drilling and tapping center enable it to perform well in complex surface processing, and is suitable for the manufacture of high-precision molds such as automobile cover molds and electronic product housing molds.
Details
Project | Machine tool specifications | YCZG-SKZG40 |
Technical specifications | Z-axis travel(mm) | 700 |
X-axis travel(mm) | 500 | |
Y-axis travel(mm) | 500 | |
Tool connection method | BT40 | |
Processing accuracy | Position accuracy | ≤0.015/3000 |
Surface roughness | 3.2 | |
Spindle drive | Transmission mode | Stepless speed change |
Spindle speed range (r/min) | 0-1000 | |
Spindle motor model | 5.5KW servo | |
CNC control system (optional) | Nanjing Huaxing-servo system Guangzhou CNC-servo system | |
Feeding mode | Servo motor | 7.7N.m |
Machine tool appearance | Fullprotection (Length×width ×height)( mm) | 2760×2200×2430 |
Machine weight (KG) | 3000 |
Processed product