High Speed Intelligent Circular Saw Petrochemical Stainless Steel Cutting
The JSSCD-100NC High Speed Intelligent Circular Saw is a precision cutting solution specifically designed for the petrochemical industry. With a cutting range of φ30 mm to φ100 mm for round bars and 30 mm to 85 mm for square bars, this machine is ideally suited for processing stainless steel, alloy steel, and other corrosion-resistant materials commonly used in petrochemical equipment manufacturing.
Petrochemical applications demand exceptional material quality and cutting precision. Components such as valve stems, flanges, pipe fittings, and pump shafts require clean, accurate cuts to ensure proper sealing and reliable performance in harsh environments. The JSSCD-100NC delivers the precision and surface finish needed for these critical applications.
Engineered with a robust HT250 cast iron base and featuring MQL mist cooling and optional oil mist collector, the JSSCD-100NC provides a clean, safe working environment while maintaining high cutting efficiency. With cutting length tolerance of ≤ ±0.20 mm and squareness of ≤ ±0.25 mm / 100 mm, this machine meets the stringent quality requirements of the petrochemical industry.
Key Features
- Stainless Steel Cutting Optimized - Specifically designed for cutting stainless steel (304, 316, 316L) and corrosion-resistant alloys
- High Precision Cutting - Delivers cutting length tolerance of ≤ ±0.20 mm and squareness of ≤ ±0.25 mm / 100 mm
- MQL Mist Cooling System - Provides effective cooling without contaminating workpieces, eliminating the need for post-cut cleaning
- Oil Mist Collector (Optional) - Removes over 95% of cutting oil mist, ensuring a clean and safe working environment
- Clean Cut Surface - Achieves surface roughness of ≤ Ra3.2 μm, reducing secondary finishing operations
Technical Specifications
| Specification |
Details |
| Surface Roughness |
≤ Ra3.2 μm |
| Material Hardness |
≤ HRC42 |
| Material Strength |
≤ 1800 N/mm² |
| Main Motor Power |
11 kW / 4P (variable frequency) |
| Cooling System |
MQL mist cooling |
| Oil Mist Collector |
Optional (95%+ removal rate) |
| Chip Removal |
Automatic chain plate conveyor |
| Power Supply |
380V / 50Hz / 3Phase |
Applications
- Valve Components - Valve stems, valve bodies, and trim components require precise cutting to ensure proper sealing and reliable operation. The JSSCD-100NC delivers clean, burr-free cuts on stainless steel and alloy materials, maintaining the surface integrity needed for valve performance.
- Flange and Fitting Components - Flanges, pipe fittings, and connectors must meet strict dimensional tolerances for proper assembly. The ±0.20 mm cutting accuracy ensures consistent component dimensions, reducing assembly issues and improving joint integrity.
- Pump and Compressor Components - Pump shafts, compressor rods, and other rotating components demand high precision cutting to maintain balance and performance. The JSSCD-100NC provides the accuracy and surface quality required for these critical parts.
- Heat Exchanger Components - Heat exchanger tubes and baffles require clean cuts to ensure proper fit and heat transfer efficiency. The MQL mist cooling system prevents contamination of heat transfer surfaces.
Frequently Asked Questions
Q1: What stainless steel grades can the JSSCD-100NC cut?
A: The machine cuts stainless steel grades 304, 304L, 316, 316L, and duplex stainless steels commonly used in petrochemical applications.
Q2: Does the cutting process leave burrs on stainless steel?
A: With proper parameter settings, the JSSCD-100NC produces clean, burr-free cuts on stainless steel, eliminating the need for secondary deburring operations.
Q3: How does MQL cooling benefit petrochemical component cutting?
A: MQL mist cooling uses minimal cutting oil, prevents workpiece contamination, and keeps components clean for subsequent welding or assembly operations.
Q4: Is the machine suitable for cutting corrosion-resistant alloys?
A: Yes, the JSSCD-100NC is designed to cut stainless steel and corrosion-resistant alloys with hardness up to HRC42.
Q5: What is the cutting accuracy for valve components?
A: The machine delivers cutting length tolerance of ≤ ±0.20 mm, ensuring consistent dimensions for valve stems and trim components.