Super Sharp Carbide Inserts For Aluminum Turning DCGT09T304 Long Tool Life
Application:
- ISO N material, the first choice for non-ferrous metal processing such as aluminum alloy.
Technical Information:
- ISO N, including non-ferrous materials and soft metals with a hardness lower than HB130, including high-strength bronze (>HB225).
- Mainly refers to aluminum alloys containing less than 12-13% Si.
- Aluminum cutting performance:
- Long chip material.
- If it is an alloy, the control of the chips is relatively easy.
- Pure aluminum is tacky, requiring sharp cutting edges and high cutting speeds.
- The cutting force is low, so the power required for processing is also low.
- If the Si content of the material is less than 7-8%, it can be processed with fine-grained uncoated carbide inserts.
- If you are processing aluminum with a high Si content, use a PCD tool.
Feature Advantage:
- Chipbreaker AL:
- Class G precision, precision grinding of five-axis grinding machines.
- The large rake angle and the back corner make the blade edge sharper.
- Ensure effective chip breaking and make the cutting more brisk.
- Surface finish to effectively prevent built-up edge, high quality machined surface and long tool life.
- Grade MN10:
Grade
|
Coating
|
Performance
|
Equivalent Grade |
MN10
|
Uncoating
|
- Ultrafine grained carbide, uncoated grade.
- Excellent wear resistance, high strength and resistance to thermal deformation.
- Suitable for processing materials such as non-ferrous metals and superalloys.
- Better versatility and economy.
|
H10
HTi10
H01 |
- Types:
- ISO standard turning inserts are available in a variety of conventional types
- Different insert arcs of various specifications (R0.2, R0.4, R0.8, R1.2, etc.)
Serial
|
Type
|
MN10
|
C |
CCGX09T3 * -AL |
★ |
C |
CCGX1204 * -AL |
★ |
D |
DCGX11T3 * -AL |
★ |
S |
SCGX09T * -AL |
★ |
S |
SCGX1204 * -AL |
★ |
T |
TCGX16T3 * -AL |
★ |
T |
TCGX2204 * -AL |
★ |
V |
VBGX1604 * -AL |
★ |
V |
VCGX1604 * -AL |
★ |
Recommended Cutting Parameters:
- The following cutting parameters are the recommended range values. Appropriate adjustments and selections should be considered after considering the following factors:
- Specific physical properties of the material being processed
- The actual condition of the part blank
- Power and rigidity of the machine tool
- Clamping rigidity of tools and workpieces
- Balance between tool life and machining efficiency
|
|
|
|
MN10 |
|
|
|
|
Feed (mm/rev) |
|
|
|
|
0.05 - 0.35 |
ISO
|
Material
|
Heat Treatment
|
Hardness (HB) |
Speed (m/min)
|
N |
Aluminum Alloy |
Un-Heat Treatment |
60 |
1750 - 800 |
N |
Aluminum Alloy |
Heat Treatment |
100 |
510 - 250 |
N |
Cast Aluminum Alloy |
Un-Heat Treatment |
75 |
460 - 175 |
N |
Cast Aluminum Alloy |
Heat Treatment |
90 |
300 - 110 |
N |
Copper Alloy |
Lead Alloy |
110 |
610 - 205 |
N |
Copper Alloy |
Copper |
90 |
310 -195 |
N |
Copper Alloy |
Copper, Lead-free Copper, Electrolytic Copper |
100 |
225 - 115 |