ZHJ0815 H beam Assembly, Welding and Straightening Integrated Machine

Revolutionize Your Structural Steel Production: The All-in-One H-Beam Solution

Introduction:

Welcome to the future of structural steel fabrication. Our H-Beam Assembly, Welding, and Straightening Integrated Machine is a groundbreaking solution designed to eliminate production bottlenecks and maximize your output. This state-of-the-art system seamlessly combines three critical manufacturing stages into one continuous, automated line, delivering perfectly welded and straightened H-beams with exceptional speed and accuracy. Engineered for heavy-duty performance, it is the ultimate choice for workshops and factories producing H-beams for construction, shipbuilding, bridgework, and industrial projects.

How It Works: The Integrated Process

1. Assembly & Clamping: The web and flanges are automatically fed and positioned. Powerful hydraulic clamps firmly secure the components for precise alignment.

2. Synchronized Welding: The beam moves through the welding station where multiple submerged arc welding heads simultaneously weld the top and bottom fillets on both sides, ensuring balanced heat input and minimal distortion.

3. In-Line Straightening: Immediately after welding, the beam passes through the integrated straightening machine. Computer-controlled presses apply precise pressure to the web and flanges, eliminating any camber, sweep, or twist.

4. Output & Handling: The finished, perfectly straight H-beam is conveyed out, ready for cutting or direct shipment.

Technical Parameters:

Application Industries:

This machine is ideal for producing H-beams used in:

· Building and Structural Construction

· Bridge and Highway Infrastructure

· Shipbuilding and Offshore Platforms

· Industrial Plant and Warehouse Framing

· Heavy Equipment and Machinery Manufacturing

Machine In Using:

Sample:

Low distortion, beautiful welding gap.

Why Choose Our Machine?

· Boost Productivity by up to 400%: Dramatically faster than traditional multi-station, manual methods.

· Unmatched Consistency & Quality: Automated control eliminates human error, producing identical, high-quality beams every time.

· Significant Cost Reduction: Save on floor space, labor, energy, and rework.

· Enhanced Operational Safety: A fully enclosed and automated process minimizes operator interaction with moving parts and welding arcs.

· Quick Return on Investment (ROI): Increased output and reduced operational costs ensure a fast payback period.

Key Features & Advantages:

1) Fully Integrated Process: Combine web/flange assembly, submerged arc welding (SAW), and precision straightening in a single, synchronized machine. Drastically reduce material handling, cycle times, and labor costs.

2) Superior Welding Quality: Equipped with advanced submerged arc welding systems for deep penetration, high-strength welds with excellent consistency and a flawless finish. Automatic wire feeding and flux recovery systems ensure continuous operation.

3) High-Precision Straightening: Integrated computer-controlled straightening presses automatically correct web and flange deformations caused by welding thermal stress. This guarantees beams meet the strictest dimensional tolerances (e.g., ASTM A6, EN 10034).

4) Robust & Durable Construction: Built with heavy-duty steel plates, precision guideways, and powerful drive systems to ensure long-term stability and reliable performance under continuous high-load operation.

5) User-Friendly CNC Control System: An intuitive touch-screen interface allows for easy input of beam dimensions (height, width, web/flange thickness, length) and process parameters. The system stores recipes for fast changeover between different beam sizes.

6) Advanced Safety Systems: Comprehensive safety features include emergency stop buttons, safety guards, electrical interlocks, and alarm diagnostics to protect both operators and equipment.