MEKP (Methyl Ethyl Ketone Peroxide) curing agents initiate radical polymerization in unsaturated polyester resins, enhancing production efficiency and mechanical strength. Our triple-grade system offers tailored reactivity for diverse manufacturing environments with UN 3105 Class 5.2 safety certification.
✅ Reaction Control: Adjustable gel time from 8 to 40 minutes
✅ Eco-Compliance: REACH Annex XVII & RoHS 3 certified
✅ Industrial Safety: Phlegmatized formulations prevent spontaneous decomposition
✅ Global Standardization: ISO 1523 leakage-proof packaging
Type | Chemical Composition | Core Specialty | Industry 4.0 Applications |
---|---|---|---|
Type I (Grade B) | MEKP w/ Type A Diluent | Rapid cure (8-15min @25°C) | Automotive putty repair Fast-mold release composites |
Type II (Grade D) | MEKP w/ Type A Diluent | Thermal stability & extended work life | Wind turbine blade lamination Marine hull vacuum infusion |
Type III (Grade E) | MEKP w/ Type A Diluent | Low volatility for sensitive environments | Medical device encapsulation Aerospace electronics potting |
Selection Algorithm:
- Speed-Driven Production: Type B (10.7% active oxygen)
- Large-Part Manufacturing: Type D (≥48% diluent for 25-min work time)
- Cleanroom Processes: Type E (≤8.2% oxygen content, zero VOC emission)
Parameter | Type B | Type D | Type E | Test Standard |
---|---|---|---|---|
Active Oxygen Content | >10% and ≤10.7% | >10% and ≤10.7% | >10% and ≤8.2% | GB/T 21868 |
Type A Diluent | ≥48% | ≥48% | ≥60% | ISO 1523 |
Viscosity @25°C (cPs) | 4.5±0.8 | 3.9±0.7 | 2.8±0.5 | ASTM D445 |
Recommended Dosage | 1.0-2.5% resin weight | 0.8-2.0% resin weight | 1.5-3.0% resin weight | - |
Note: All formulations contain methyl ethyl ketone peroxide base
Component | Technical Specification | Safety Certification |
---|---|---|
Primary Container | HDPE drum (white body/color-coded lid) | UN 3105 Class 5.2 |
Leak Prevention | Fluoropolymer double-seal gasket | ISO 1523:2020 |
Shipping Module | Anti-static corrugated box (stack load 1.5T) | ISTA 3E |
Parameter | Control Standard | IoT Monitoring | Critical Response |
---|---|---|---|
Temperature | 5–25°C | PT100 sensors (±0.3°C) | >28°C activates liquid cooling |
Humidity | ≤65% RH | MEMS hygrometer array (±2% RH) | >75% RH triggers dry air purge |
Light Exposure | 0–50 Lux | Photoresistor network | >100 Lux deploys UV-blocking curtain |
Stacking | Vertical ≤2 tiers | Tilt+load combo sensors | >5° tilt triggers alarm |
Non-Negotiable Rules:
- ZERO amine accelerator proximity – 5m minimum separation distance
- COPPER TOOLS ONLY for drum opening – eliminates spark risk