Solar Inverter SMD Transformer ER115 Custom Voltage and Inductance
Compact SMD high-frequency transformer platform for isolated power conversion in LED lighting, switching power supplies, solar inverters, energy storage systems, industrial automation, telecom equipment, and other space-constrained power electronics assemblies.
Industry Application Matrix
| Industry |
Typical Application |
Power Range |
Frequency Range |
Key Parameters |
| LED Lighting |
Isolated driver transformers for strips, luminaires, architectural lighting |
1W - 20W |
50kHz - 500kHz |
Turns ratio, magnetizing inductance, leakage, DCR, peak current regulation |
| Switching Power Supplies |
Compact isolation for flyback, forward converter stages |
2W - 30W |
50kHz - 500kHz |
Primary inductance, turns ratio, leakage, DCR, saturation, efficiency |
| Solar Inverters |
Auxiliary isolated power for control, sensing, communications |
2W - 30W |
50kHz - 400kHz |
Wide-input behavior, magnetizing inductance, isolation, thermal margin |
| Energy Storage Systems |
Auxiliary converter for BMS, PCS control, communication circuits |
2W - 30W |
50kHz - 400kHz |
Flux balance, saturation margin, leakage, DCR, startup performance |
| Industrial Automation |
Isolated bias power for PLC modules, sensors, interfaces, drives |
1W - 25W |
50kHz - 500kHz |
Regulation, leakage, DCR, transient response, EMI, temperature rise |
Product Construction
| Component |
Specification |
| Magnetic Platform |
Compact ER115 ferrite-core platform selected for frequency, waveform, and thermal requirements |
| Core Gap |
Ungapped or precision-gapped construction for inductance and saturation margin |
| Winding Configuration |
Single, split, parallel or multi-section primary with custom secondary arrangements |
| Winding Conductor |
Fine enameled copper wire, multi-strand wire, or triple-insulated wire systems |
| SMD Terminals |
Multiple formed side terminals with custom count, dimensions, and pitch |
| Insulation System |
Tape, film barriers, sleeving, margins with functional or reinforced options |
Key Characteristics
- Compact Surface Mount Integration: Low-profile SMD format for automated PCB placement
- Custom Voltage and Inductance: Tailored input/output voltages, turns ratio, and inductance
- High Frequency Conversion: Ferrite material supports high-frequency switched power conversion
- Low Loss Development: Optimized core grade, flux swing, and conductor design
- Controlled Leakage and Capacitance: Balanced winding sequence for EMI and regulation
- Stable Construction: Controlled manufacturing for production consistency
- Reflow Compatible: Designed for standard SMD assembly processes
Applications
- LED lighting drivers and control modules
- Compact switching power supplies
- Solar-inverter auxiliary power
- Energy-storage BMS and PCS controls
- Industrial automation modules
- Telecom and networking equipment
- Smart IoT gateways and controllers
- EV charging control circuits
Quality Assurance
Comprehensive quality control including incoming material inspection, design review, in-process controls, electrical testing, mechanical inspection, sample validation, and full traceability.
Why Choose Chipsen
- Custom specifications welcome for voltage, inductance, and all electrical parameters
- OEM and ODM support with application-based magnetic design
- SMD integration support for automated assembly processes
- Drawing and sample-based development capabilities
- Engineering collaboration on technical requirements
- Material and process control for reliable performance
- 5-year warranty support (subject to application review)
Important Note: ER115 identifies a compact SMD platform - final voltage, inductance, power, current, and thermal performance depend on the actual converter design and approved specification. All parameters require customer specification and validation.