Automatic Motor Flat Wire Stator Line Winder Equipment 220V 5kW
Flat Wire Stator Automatic Wire Insertion Machine for Advanced Motor Coil Assembly
Our Automatic Wire Insertion Machines enhance productivity and product quality through integrated functionality. Designed for precision, these machines ensure accurate copper wire winding onto stators, critical for producing high-quality motors.
Key Features
- Highly Automated: PLC-controlled operation with advanced sensors for real-time monitoring
- Precision Engineering: High-accuracy transmission and positioning systems
- Adaptable Design: Compatible with various flat wire stator specifications
- Comprehensive Safety: Error-proofing with interlocking programs and sensor monitoring
- Smart Controls: Servo feed for precise wire insertion length and depth
Technical Specifications
| Parameter |
Specification |
| Application Area |
Flat Wire Stator |
| Automation Level |
Highly Automated |
| Control System |
PLC Program |
| Number of Stator Layers |
More Than 4 Layers |
| Aspect Ratio of Flat Copper Wire |
≥ 1.5 |
| Air Pressure |
0.4-0.7MPa |
| Voltage |
220V |
| Power |
5kW |
Operational Advantages
Adaptable control algorithms automatically adjust to different flat wire sizes and stator requirements
High-speed servo motors enable rapid, precise wire insertion to maximize production efficiency
Integrated visual inspection system maintains quality standards by automatically rejecting defects
Flexible configuration supports various stator shapes, sizes, and complex winding patterns
Intelligent diagnostic system predicts potential issues to minimize downtime
Production Line Capabilities
The Champyound motor stator production line includes wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines, and welding machines. Each machine operates independently or can be integrated via conveyor belt.
Manufacturing Expertise
Champyound's professional team combines engineering expertise with advanced machinery and strict quality controls to deliver optimal flat wire motor manufacturing solutions.
We offer comprehensive services including technical consultancy, motor costing analysis, manufacturing technology support, staff training, and complete turnkey projects.