Product Description:
The Christmas coffee mug features a decal-fired design. This technique enhances the mug's festive appeal while maintaining its functionality, making it a perfect choice for holiday gatherings and gift-giving.
Core Quality Control Challenges:
Quality Control Issues: The process is susceptible to defects such as burst decals and decal detachment.
Cost and Environmental Concerns: Traditional kilns consume excessive energy and emit high levels of pollutants, with a significant initial investment needed for converting to electric kilns.
Efficiency Bottlenecks: Manual application often lacks accuracy and effectiveness, and the integration of automated equipment is limited.
Implemented Solutions:
Intelligent Temperature Control: An AI-based system has been introduced to continuously monitor and adjust temperature and humidity in real time, ensuring products are adequately dried and quality remains consistent.
Equipment Upgrades: Both gas and electric kilns are used based on the specific requirements of various products, optimizing costs while ensuring quality standards are upheld.
Automation Enhancement: The introduction of an automatic printing machine has significantly improved production efficiency.
Customization:
Material: Ceramics
External pattern: More design can be recommended or customized
Support and Services:
Facility Audit By:
Sedex smeta 4 Pillar
BSCI
Disney
NBC Universal
Walmart
FSC
QIMA
CHIVAS
Packing and Shipping:
Packaging:
Egg crate bulk packing
Single white or color box
Hat gift box
Mail order box
PDQ box or Floor display box
Pallet
Shipping:
Etd: 40 days normally
Quality Assurance: Inspect container before loading. Dedicated point person supervises container loading to ensure proper handling and protection.