1 Strand CCM Continuous Casting Machine Ladle Turret with Cross Sliding Function
Quick Detail:
Description:
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.
Specification:
|  			 Steel billet casting machine radius  |  			 			 6m  |  		
|  			 Strand quantity  |  			 			 1 strand  |  		
|  			 Ladle support type  |  			 			 Ladle car or ladle turret  |  		
|  			 Tundish carriage  |  			 			 Semi-portal, cross sliding function  |  		
|  			 Casting method  |  			 			 Metering nozzle, open casting  |  		
|  			 Secondary cooling  |  			 			 Water cooling , 1 adjusting circuit  |  		
|  			 Withdrawal straightening machine  |  			 			 Totally 5 roller, progressive straightening  |  		
|  			 Roll table  |  			 			 Chain group centralized drive  |  		
|  			 Dummy bar  |  			 			 Rigid, with self-adapting dummy bar head  |  		
|  			 Billet cutting  |  			 			 Flame cutting machine  |  		
|  			 Billet conveying  |  			 			 Group centralized live roller table  |  		
|  			 Cooling bank type  |  			 			 Simple cooling bed  |  		
2. Technical process description and capacity of steel billet CCM
Induction furnace:
|  			 Nominal capacity  |  			 			 10T  |  		
|  			 Tap-to-tap cycle  |  			 			 60min  |  		
|  			 Furnace quantity  |  			 			 2set  |  		
Production capacity
|  			 Working days  |  			 			 330 days/year  |  		
|  			 Average number of daily furnace  |  			 			 24/day  |  		
|  			 Production capacity  |  			 			 100,000t/year  |  		
3. Casting speed, productivity and strand quantity
R6m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:
|  			 Casting sectional area(mm)  |  			 			 100×100  |  			 			 125×125  |  			 			 150×150  |  		
|  			 Casting speed(m/min)  |  			 			 3.0  |  			 			 2.7  |  			 			 2.5  |  		
|  			 NO.  |  			 			 Billet size  |  			 			 Casting speed  |  			 			 hourly output (tons)  |  			 			 Daily output 24hour (tons)  |  			 			 Annual output(330days) (tons)  |  		
|  			 1  |  			 			 100×100  |  			 			 3.0m/min  |  			 			 12.01  |  			 			 288.  |  			 			 95123  |  		
|  			 2  |  			 			 125×125  |  			 			 2.7m/min  |  			 			 16.89  |  			 			 405  |  			 			 133,767  |  		
|  			 3  |  			 			 150×150  |  			 			 2.5m/min  |  			 			 21.72  |  			 			 508  |  			 			 167,640  |  		
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
|  			 Steel grade  |  			 			 Casting grade(m/min)  |  			 			 Effective deformation rate(ε)  |  			 			 Allowable deformation rate(εmax)  |  		
|  			 Straight carbon steel  |  			 			 1.8~2.5  |  			 			 Please refer to the computational table  |  			 			 0.25  |  		
|  			 Low alloy steel  |  			 			 1.3~2.0  |  			 			 Please refer to the computational table  |  			 			 0.15~0.2  |  		
4. CCM equipment parts list
|  			 №  |  			 			 Equipment name  |  			 			 Weight  |  			 			 Model and specification  |  			 			 Unit  |  			 			 Quantity  |  		
|  			 1  |  			 			 Ladle car  |  			 			 5T  |  			 			 
  |  			 			 Set  |  			 			 2  |  		
|  			 2  |  			 			 Tundish car  |  			 			 2.5×2=5T  |  			 			 
  |  			 			 Set  |  			 			 2  |  		
|  			 3  |  			 			 Tundish  |  			 			 1.4×2=2.8T  |  			 			 
  |  			 			 piece  |  			 			 2  |  		
|  			 4  |  			 			 Mould  |  			 			 0.5×2=1T  |  			 			 150×150  |  			 			 Set  |  			 			 1  |  		
|  			 5  |  			 			 Foot roll of mould  |  			 			 0.01×2=0.02T  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 6  |  			 			 Mould cover  |  			 			 0.1×2=0.2T  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 7  |  			 			 Oscillator device  |  			 			 2×2=4T  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 8  |  			 			 Secondary cooling spray tube  |  			 			 0.5×2=1T  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 9  |  			 			 Secondary cooling guiding section rod  |  			 			 0.7×2=1.4T  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 10  |  			 			 Secondary cooling vapor exhausting system  |  			 			 1.5T  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 11  |  			 			 Withdrawal and straightening machine  |  			 			 5×2=10T  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 12  |  			 			 Casting blank vibration prevention system  |  			 			 0.3×2=0.6T  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 13  |  			 			 Dummy bar  |  			 			 0.9×2=1.8T  |  			 			 150×150  |  			 			 Set  |  			 			 1  |  		
|  			 14  |  			 			 Dummy bar storage device  |  			 			 0.7×2=1.4T  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 15  |  			 			 Shears approach roller  |  			 			 2×2=4T  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 16  |  			 			 Flame cutting machine  |  			 			 3T  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 17  |  			 			 Automatic cut-to-length device  |  			 			 0.5T  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 18  |  			 			 Travelling roller  |  			 			 2×2=4T  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 19  |  			 			 Knockout roller  |  			 			 3.5T  |  			 			 
  |  			 			 Set  |  			 			 2  |  		
|  			 20  |  			 			 Steel transverse delivering machine  |  			 			 3.5T  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 21  |  			 			 Hydraulic station system  |  			 			 2T  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 22  |  			 			 Secondary cooling water breaker  |  			 			 
  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 23  |  			 			 Cooling automation water distribution plant  |  			 			 1T  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 24.1  |  			 			 Control panel  |  			 			 
  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 24.2  |  			 			 Field instrument  |  			 			 
  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 24.3  |  			 			 Computer system  |  			 			 
  |  			 			 
  |  			 			 Set  |  			 			 1  |  		
|  			 25  |  			 			 Steel platform  |  			 			 48T  |  			 			 
  |  			 			 
  |  			 			 1  |  		
