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Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Specifications
Payment Terms :
T/T
Product name :
PCBN Diamond Inserts
Usage :
Machine Tool Processing
Sample :
5-10pcs
Origin :
Anhui China
Model Number :
2
hardness :
62-68 HRC, 75-85 HRC, 90-95 HRC, >45 HRC
MOQ :
10 pieces
Delivery Time :
5-8 days
HRC :
65HRC, 60HRC, 55HRC, 45HRC
MOQ :
10 Pcs
Price :
$6.80-12 / piece
Shape :
Triangle, Round, Square, Rhombus, Polygonal, Trapezoid, Semi-Circular
Color :
Slivery
Certification :
ISO
Blade Size :
16 mm, 12 mm, 10 mm, 20 mm, 32 mm, 8 mm, 25 mm
Supply Ability :
1000 pcs 25days
Material :
PCBN+Carbide
Package :
10pcs/plastix Box
Brand Name :
Palton
coating :
Titanium Aluminum Nitride (Tialn), Titanium Carbide (Tic), Titanium Nitride (Tin), Diamond-Like Carbon (Dlc), Tungsten Carbide Coating
Packaging Details :
regular
Advantage :
machining of non-ferrous metals and non-metallics
Place of Origin :
Anhui, China
customized support :
OEM, ODM, OBM
Description
Super‑Hard CBN Inserts, Wear‑Resistant CBN Cutting Tools for Cast Iron and Hardened Steel Machining
Conventional Tooling PCD Outcome
Surface Finish Degrades with edge wear Stable across tool life
Cycle Time Conservative parameters Aggressive cutting feasible
Setup Flexibility Tooling changes per operation Broader single-tool capability
Coolant Requirement Emulsion/mist typically needed Dry or MQL viable
Chip Evacuation

The Feature-Benefit Narrative

Five Engineering Advantages of PCD Milling Cutters

1. Surface Integrity Straight Off the Tool

When every micron counts, the cutting edge makes the difference. The PCD tool's diamond cutting surface produces finishes tight enough to skip secondary operations—fewer stations, faster throughput, and dimensional results that hold across the entire production run. Parts come off the machine ready for assembly or coating.

2. Speed Without Compromise

Higher RPM. Faster feed rates. Aggressive depth of cut. PCD tooling is built to handle these demands without thermal softening or edge breakdown. The result is shorter cycle times and more parts out the door per shift, without trading away tool life or part quality. Aggressive parameters are sustainable, not risky.

3. One Tool, Multiple Geometries

Slotting, shoulder milling, profiling, facing—swap the operation, not the tool family. The same PCD cutter platform adapts across varied part geometries and workpiece sizes, cutting down on tool magazine congestion and setup complexity. Fewer tools in the magazine means faster changeovers and lower inventory carrying costs.

4. Dry Machining Capable

No mist collectors. No coolant concentration checks. No wastewater handling. PCD's thermal conductivity moves heat into the chip rather than the tool, enabling effective dry or MQL (minimum quantity lubrication) machining strategies. Lower consumable costs. Cleaner shop floor. Smaller environmental footprint.

5. Chip Flow That Keeps the Cut Clear

Flute geometry and diamond-edge surface properties work together to eject chips cleanly from the cutting zone. No re-cutting. No chip packing in deep pockets. No thermal buildup from clogged flutes. Just uninterrupted material removal and predictable tool behavior from first part to last.

The Technical Summary

Five Engineering Advantages — PCD Milling Cutter Performance Data

1. Surface Finish Capability

Parameter PCD Performance
Surface quality Meets spec without secondary operations
Dimensional consistency Held across full production run
Secondary operations Reduced or eliminated

PCD's diamond cutting surface produces finishes that skip grinding, polishing, or deburring stations. The result is faster throughput and lower per-part cost.

2. High-Speed Machining Performance

Parameter PCD Performance
Spindle speed Sustainable at high RPM
Feed rate Aggressive without edge breakdown
Depth of cut Full-depth capability maintained
Tool life Not compromised by aggressive parameters

PCD maintains its cutting geometry under conditions that would soften or fracture carbide.

3. Application Versatility

Operation PCD Capability
Slotting Yes
Shoulder milling Yes
Profiling Yes
Facing Yes

One PCD cutter platform adapts to multiple operations and workpiece sizes, reducing tool inventory and setup complexity.

4. Dry and MQL Machining

Factor Carbide PCD
Coolant requirement Flood required in most cases Dry or MQL viable
Heat location At the tool tip In the chip
Consumable costs Higher Lower
Environmental impact Higher Lower

PCD's thermal conductivity enables effective dry machining strategies.

5. Chip Evacuation Performance

Factor PCD Benefit
Chip ejection Clean and consistent
Re-cutting Eliminated
Chip packing No clogging in deep pockets
Thermal buildup Minimized—clear flutes keep tool cool

Optimized flute geometry and diamond's low-friction surface keep chips moving out of the cut.

Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
About this supplier

Anhui Palton Precision Tools Co., Ltd. is a scientific and technological enterprise focusing on the R&D and production of superhard material cutting tools, headquartered in Bozhou, which is committed to providing high-precision cutting solutions for the global manufacturing industry.

Mainly engaged in PCD/CBN/MCD tool series products, covering CNC inserts, milling cutters, engraving tools and other categories, especially in the field of graphite, ceramics, carbon fibers, aluminum-based silicon carbide and other difficult to machine materials with significant technical advantages.

Value of cooperation:
1)- 17 years + industry technology experience
2)- 2000+ successful processing cases
3)- 24-hour rapid response mechanism
4)- Lifetime technical support commitment
5)- Support customized service ODM OEM OBM
6)- 5-7 working days samples & 10-15 working days bulk delivery (except for special cases)

Company overview
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Competitive advantages
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Production workflow
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Customization capabilities
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Factory profile
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
Packaging & shipping specifications
Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining
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Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining

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Product Detail
Payment Terms :
T/T
Product name :
PCBN Diamond Inserts
Usage :
Machine Tool Processing
Sample :
5-10pcs
Origin :
Anhui China
Model Number :
2
Contact Supplier
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Super Hard Lathe CBN PCD Inserts Wear Resistant Cutting Tools For Cast Iron Machining

Anhui Palton Precision Tools Co., Ltd.

Verified Supplier
1 Years
anhui, bozhou
Since 2016
Business Type :
Manufacturer
Main Products :
PCD Inserts, CBN Inserts, CVD Inserts
Total Annual :
1000000-8000000
Employee Number :
50~100
Certification Level :
Verified Supplier
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