The result is a single continuous structure with no weak points, even at 20,000 RPM
▎SINGLE FLUTE vs. DUAL FLUTE
Single Flute — Best for finish-critical work
Large gullet volume clears chips effortlessly. Produces a smooth groove bottom and clean slot wall straight off the spindle — no secondary sanding required. Ideal for melamine-faced board, thin-material slitting, and detail work where surface quality is non-negotiable.
Dual Flute — Best for high-volume material removal
Two cutting edges share the load for deep slotting, thick panels, and aggressive feed rates. Chip volume is high, and the dual-flute geometry is designed to evacuate it without packing. Use when
throughput is the primary KPI.
▎MATERIAL COMPATIBILITY
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Wood-based panels: MDF, HDF, melamine chipboard, plywood, laminate flooring (clean edges, no decorative-layer chipping)
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Non-ferrous metals: Aluminum alloy, copper, magnesium, aluminum-plastic composite (no built-up edge, no material transfer)
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Composites: CFRP, GFRP, carbon fiber panels, fiberglass board (clean fiber severance, no delamination)
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Plastics & acrylics: Epoxy resin board, acrylic sheet, engineering plastics (no melting, no resin loading on cutting edge)
▎THERMAL PERFORMANCE
Carbide absorbs heat at the contact zone — the edge expands, drifts out of tolerance, and can scorch resin-based materials. PCD works in reverse: heat channels through the diamond into the chip body, not the tool substrate. Edge temperature holds
stable. No thermal drift. No scorching. No need to throttle parameters for "cool-down" periods.
▎WHAT THE OPERATOR NOTICES
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First-pass finished quality from a laser-ground edge — sanding station workload drops
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Tool diameter holds ±0.005 mm across hundreds of linear meters
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Flute geometry clears chips without re-cutting, even in deep slots
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Spindle load stays flat over long runs — no gradual climb from edge wear
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Tool swaps shift from reactive to scheduled
▎SPECIFICATIONS
Cutting diameter: 1–20 mm (standard); any dimension to drawing
Shank diameter: 6 / 8 / 10 / 12 mm (solid carbide)
Flute count: 1-flute or 2-flute (multi-flute on request)
Overall length: 50 / 75 / 100 mm (extended on request)
Blade material: HPHT PCD, laser edge-ground
Tolerance: ±0.005 mm batch-to-batch (tighter
by agreement)
MOQ: 10 units (trial samples accommodated)
▎SUPPORT & CUSTOMIZATION
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Stock sizes ship in working days; custom geometries in 10–18 days
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Application engineers provide starting parameters for your material and machine
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Regrinding service available for worn PCD cutters
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OEM / ODM / OBM: custom dimensions, flute counts, shank sizes, laser marking, and packaging
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Technical support accessible 7 days a week