1A1 Flat Wheel Hybrid Bond Diamond Grinding Wheel D126 hybrid wheels

Hybrid bond grinding Wheel

Hybrid wheels ensure higher material removal without compromising on the surface finish, while ensuring considerable reduction in cycle times. These wheels can be used for both Fresh tool manufacturing and re-sharpening, on CNC Tool and Cutter Grinders.

Grit size incl. Mesh 80/100#(D181), 100/120#(D151), 120/140#(D126), 140/170#(D107), 170/200#(D91), 200/230#(D76), 230/270#(D64), 270/325#(D54), 325/400#(D46)

The Hybrid Wheel having a hybrid structure of special metal bond and resin bond enables highly efficient and high grade grinding of material that are difficult to grind. Hybrid bonding technology combines the wear resistance of metal bonds with the porosity of resin bonds. The porous structure of the abrasive yields improved diamond/CBN exposure. Hybrid Wheels ensure higher material removal without compromising on the surface finish, while ensuring considerable reduction In cycle times. Even doubled stock removal is possible, compared to a conventional resin bond wheel.

The whole new hybrid grinding wheel in combination of multiple bonding method is mainly utilized by CNC tooling grinding machine which engages to groove and grind powerfully for carbide endmill. It can be also used for grinding other tough and fragile materials as well as HSS and heat treatment materials.

We have a wide choice of off-the-shelf products, with the possibility of custom-made and reprofiled wheels to enable complex geometries.

Our Advantages

1. Resin (polyimide) bond. Good grinding performance and surface roughness, elasticity, minimal chipping
2. Metal bond. High wear resistance and high thermal stability, excellent grinding ability and long tool life
3. Dressing interval: more than double
4. Tool life: more than 1.5 times

Applications

Mainly used in cutting tool industry, they are used for fluting, gashing and clearance operations with extremely high stock removal, long dressing interval, low grinding force, excellent shape retention.

Hybrid bond grinding wheels are mainly used in superhard alloy tools, bearings, molds; precision ceramics; polycrystalline diamonds and boron nitride; stone; magnetic materials; semiconductors; jewelry; aviation; automotive; printing paper products and other industries.

Most of hybrid grinding wheels are suitable for carbide (tungsten steel) milling cutters, drills and other tools to efficiently grind the flutes.

If you need to customize, please provide the following information:

1. Dimensions, including outer diameter, aperture, thickness, width and thickness of abrasive layer;

2. Abrasive, abrasive sand particle and concentration;

3. Adhesive;

4. Wheel application;

5. Pictures and drawings of wheels;

We can then design and quote for you