High Speed PLC + Servo System Control Mode All-In-One IC Card Miller And Chip Implanter YIME-1
1. Introduction of High Speed PLC + Servo System Control Mode All-In-One IC Card Miller And Chip Implanter YIME-1
All-in-one IC Card Milling and Embedding Machine YIME-1 is integrated with card body slot milling (1 milling station), chip cutting and placing, chip embedding (1 embedding) and testing in one pass.
Basic configuration:
Card feeding magazines (one) –overlapped card detection unit (one)-slot milling station (one)-dust absorber-Chip tape convey-punch station(one)-chip pick-place station(one)-heating heads (two)-cooling head (one)-ATR checking station (one)-Card Collection magazine (one)-bad card collection unit(one)
It is featuring higher reliability and stability, which is known as a professional and industrial grade speedy bank card issuance system line.
Power supply | AC 380V 3 phases 50/60HZ |
Rated Power | 6.5KW |
Compressed Air | 150 L/min 6 kgs /cm2 |
Control Mode | PC+ Servo system |
Processed Card size |
ISO CR80/IEC7810 cards 54×85.6mm |
2. Features of High Speed PLC + Servo System Control Mode All-In-One IC Card Miller And Chip Implanter YIME-1
● It includes several standard module milling programs fitting to different requirements with parameters modification conveniently.
●The milling stations can mill different profiles as per the setting by touch screen.
● Z-axis moving is realized through guide and ball screw driven by high precision servomotor, to provide the accurate milling depth. Special tool changing program make tool changing is fast and convenient.
● the special card correction structure can ensure high precision of slot milling and chip embedding.
● Servo motor working with high precision guider and lead screw makes module transfer more stable and reliable. Module transfer position can be changed easily.
● Special design for hot press station can ensure module sticking to plastic card tightly. It is convenient to change the hot pressers.
● Double-card detection function is available to avoid wrong card sending from feeding magazine.
● PLC is applied to control automatic operation for faster calculation speed. Automatic alarm will start in case of any errors.
3. Technical Parameter of High Speed PLC + Servo System Control Mode All-In-One IC Card Miller And Chip Implanter YIME-1
1). Dimension: L2200×W850×H1850 mm
2). Weight:Around 900 KG
3). Power supply:AC 380V 3 phases 50/60HZ
4). General Power: 6.5 KW
5). Compressed Air:150 L/min 6 kgs /cm2
6). Control Mode:PLC + Servo system
7). Slot Milling Precision:X/Y=±0.015 mm, Z=±0.010mm
8). Chip Embedding precision: ±0.02mm
9). Processed Card size:ISO CR80/IEC7810 cards 54×85.6mm
10).Speed:2000~2500 chips/hour
11). Temperature range: 0-400℃
4. Application of High Speed PLC + Servo System Control Mode All-In-One IC Card Miller And Chip Implanter YIME-1
The machine is designed with modular structures. The final machine configuration and speed depends on the final functional module choices from the machine end users.
Free spare part list
SN | Part Name | Model/description | Qty |
1 | Heating tube | 6*50 100W | 2 |
2 | Heating tube | 6*40 100W | 2 |
3 | Heating tube) | 6*30 100W | 2 |
4 | Slot milling fixture | copper | 2 |
5 | Chip hot welding head | big chip | 2 |
6 | Sucker disc | 30MM | 2 |
7 | Milling tool | 5*40*4.0 | 2 |
8 | Synchronous belt | 170XL | 1 |
9 | Synchronous belt | 140XL | 1 |
10 | Synchronous belt | 130XL | 2 |
11 | Relay | DC24V 14 pin | 2 |
12 | Relay | DC24V 8 pin | 2 |
13 | Fuse | 10A | 2 |
14 | Air cylinder sensor | SMC DA-93 | 2 |