High-Performance SF-Shaped Carbide Rotary Burrs for Aluminium Cutting
Precision engineered for superior aluminium machining, our SF-shaped carbide rotary burrs combine aggressive cutting with finishing capability, making them ideal for complex contouring and edge blending in aluminium workpieces.
Key Product Advantages
- Dual-Purpose Design - Flame shape enables both roughing and finishing in one tool
- Anti-Clog Geometry - Proprietary flute pattern prevents aluminium adhesion
- Premium Materials - K40 micro-grain carbide with SCM435 alloy steel shank
- Swiss Precision - Ground to tolerances of ±0.005mm for perfect balance
- Versatile Application - Perfect for aerospace components, automotive molds, and precision engineering
Technical Specifications & Materials
1. Cutting Head Composition
- Carbide Grade: K40 (93.5% WC, 6.5% Co)
- Hardness: HRA 93±0.3
- Grain Size: 0.4-0.6μm micro-grain structure
- Coating Options: TiCN (Standard), ZrN (Premium)
2. Shank Specifications
- Material: SCM435 chromium-molybdenum alloy steel
- Heat Treatment: Vacuum hardened to HRC 60-62
- Runout: <0.003mm for vibration-free operation
Advanced Manufacturing Process
- Material Selection
- Only certified K40 carbide blanks from leading German suppliers
- Traceable SCM435 steel with full material certificates
- Precision Machining
- 6-axis CNC grinding with Diamond wheel technology
- Micro-geometry optimization for aluminium-specific cutting
- Quality Assurance
- 100% hardness testing (Rockwell & Vickers)
- Digital microscopy inspection of cutting edges
- Dynamic balancing to ISO 1940-1 G2.5 standard
- Surface Treatment
- Electrolytic polishing for ultra-smooth finish
- Anti-corrosion packaging with VCI protection
Complete Product Line (SF Series)
| Model |
Cutting Dia. (mm) |
Working Length (mm) |
Shank Size |
Flute Type |
Max RPM |
Best For |
| SF-AL301 |
4 |
8 |
3mm (1/8") |
Single Cut |
40,000 |
Precision detailing |
| SF-AL302 |
6 |
12 |
6mm (1/4") |
Single Cut |
35,000 |
General contouring |
| SF-AL303 |
8 |
15 |
6mm (1/4") |
Single Cut |
30,000 |
Heavy material removal |
| SF-AL304 |
10 |
18 |
6mm (1/4") |
Single Cut |
28,000 |
High-finish blending |
| SF-AL305 |
12 |
22 |
6mm (1/4") |
Single Cut |
25,000 |
Industrial applications |
Custom configurations available with MOQ 50pcs - contact for engineering support
Expert Application Guide
Optimal Cutting Parameters
- Speed: 18,000-30,000 RPM (depends on diameter)
- Feed Rate: 0.05-0.15mm/tooth
- Cooling: Recommended for prolonged operations
Troubleshooting Common Issues
- Problem: Premature wear
Solution: Verify material hardness matches tool specification
- Problem: Chip packing
Solution: Increase air blast or use shorter flute version
- Problem: Surface finish degradation
Solution: Replace with fresh tool and check runout
Why Global Manufacturers Choose Us
- Specialized in Aluminium Cutting Tools since 2008
- German-Designed Cutting Geometry for maximum efficiency
- Full ISO 9001:2015 Certified Production
- 48-Hour Sample Service for qualified buyers
- Dedicated Engineering Support for custom solutions
Global Logistics Network
- Express Shipping: DHL/UPS/FedEx (2-5 business days)
- Export Compliance: Fully documented for international shipments
- Customs Support: HS code classification assistance