High-Performance SL-Shaped Carbide Rotary Burrs for Aluminium Cutting
Our SL-shaped carbide rotary burrs feature a specialized spherical long neck design, combining the reach of extended shank tools with the precision of ball-nose cutters. These burrs are engineered specifically for deep cavity machining, 3D contouring, and hard-to-reach areas in aluminium components.
Key Product Advantages
- Extended Reach Design - Long neck profile enables deep pocket machining (up to 5:1 L/D ratio)
- Anti-Galling Geometry - Proprietary flute pattern prevents aluminium adhesion
- Premium Materials - K50 micro-grain carbide with 42CrMoV alloy steel shank
- Automated Silver Brazing - Computer-controlled process ensures 100% joint integrity
- Aerospace-Grade Precision - Ground to tolerances of ±0.003mm for vibration-free operation
Technical Specifications & Materials
1. Cutting Head Composition
- Carbide Grade: K50 (94% WC, 6% Co)
- Hardness: HRA 93.5±0.3
- Grain Size: 0.3-0.5μm ultra-fine grain structure
- Brazing Technology: Fully automated silver brazing (56% Ag content)
2. Shank Specifications
- Material: 42CrMoV chrome-moly-vanadium alloy steel
- Heat Treatment: Vacuum hardened to HRC 60-62
- Runout: <0.002mm (DIN 8032 Class AA standard)
Advanced Manufacturing Process
- Material Preparation
- Laser-verified carbide blanks from German/Japanese suppliers
- Spectrometer-tested steel shanks with material certificates
- Precision Machining
- 6-axis CNC grinding with diamond wheel technology
- Automated optical inspection after each grinding stage
- Silver Brazing Process
- Robotic silver brazing at 720°C in controlled atmosphere
- X-ray inspection of every brazed joint
- Final Finishing
- Electrolytic polishing for ultra-smooth surface (Ra<0.2μm)
- Dynamic balancing to ISO 1940-1 G1.6 standard
Complete Product Line (SL Series)
| Model |
Ball Dia. (mm) |
Neck Length (mm) |
Shank Size |
Flute Type |
Max RPM |
Best For |
| SL-AL401 |
3 |
15 |
3mm (1/8") |
Single Cut |
45,000 |
Micro deep cavities |
| SL-AL402 |
4 |
20 |
3mm (1/8") |
Single Cut |
40,000 |
Precision molds |
| SL-AL403 |
6 |
25 |
6mm (1/4") |
Single Cut |
35,000 |
Aerospace components |
| SL-AL404 |
8 |
30 |
6mm (1/4") |
Single Cut |
30,000 |
Automotive dies |
| SL-AL405 |
10 |
35 |
6mm (1/4") |
Single Cut |
28,000 |
Large cavity work |
(Custom configurations available with MOQ 50pcs - ask about our rapid prototyping service)
Expert Application Guide
Optimal Cutting Parameters
- Speed: 20,000-35,000 RPM (based on diameter)
- Feed Rate: 0.04-0.12mm/tooth
- Cooling: Air blast mandatory for L/D >3:1
Why Global Manufacturers Choose Us
- 15 Years Specialization in deep-reach carbide tools
- Fully Automated Production with Industry 4.0 standards
- 100% X-ray Brazing Inspection for maximum reliability
- 48-Hour Sample Service with full test reports
- Onsite Technical Support available in EU/NA
Global Logistics Network
- Certifications: CE, RoHS, REACH compliant
- Export Packing: Climate-controlled for overseas shipping
- Lead Time: 7-15 days for standard orders
Ready to Revolutionize Your Deep Cavity Machining?
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