Heavy-Duty Roughing End Mills | High-Efficiency Material Removal
Premium Carbide Roughing End Mills for Aggressive Machining
ZWEIMENTOOL's roughing end mills are engineered for maximum metal removal rates while minimizing vibration. Our corn cob roughers feature advanced chip-breaking geometry that allows up to 30% faster machining compared to conventional end mills.
Key Advantages
- Reduced machining time with high-efficiency chip breaking
- Exceptional tool life with premium micro-grain carbide
- Lower power consumption through optimized cutting geometry
- Available with various coatings for different material applications
- Reduced machine load with variable helix design
Technical Specifications
1. Product Specifications
| Parameter |
Details |
| Material |
Ultra-fine grain tungsten carbide (YG10X) |
| Grain Size |
0.5-0.8μm |
| Hardness |
92.5 HRA |
| TRS |
3800-4200 MPa |
| Coating Options |
TiAlN (standard), AlCrN, DLC, Uncoated |
| Helix Angle |
35°/45° (variable) |
| Flute Options |
3-flute, 4-flute, 5-flute |
| Diameter Range |
3mm-25mm (1/8"-1") |
| Shank Type |
Straight shank, Weldon shank |
2. Coating Comparison
| Coating Type |
Best For |
Max Working Temp |
Hardness (HV) |
| TiAlN |
General steel, stainless steel |
800°C |
3300 |
| AlCrN |
High-temp alloys, hardened steel |
900°C |
3200 |
| DLC |
Aluminum, non-ferrous metals |
400°C |
2500 |
| Uncoated |
Graphite, composites |
- |
- |
Application Guide
Recommended Cutting Parameters
| Material |
Speed (m/min) |
Feed (mm/tooth) |
DOC (mm) |
| Carbon Steel |
120-180 |
0.08-0.12 |
0.5-1.5xD |
| Stainless Steel |
80-120 |
0.06-0.10 |
0.3-1.0xD |
| Aluminum |
300-500 |
0.10-0.20 |
1.0-2.0xD |
| Titanium |
50-80 |
0.04-0.08 |
0.3-0.8xD |
Unique Design Features
- Serrated Cutting Edge
- Breaks chips into small segments
- Reduces cutting forces by 15-20%
- Variable Helix Angle
- 35°/45° alternating helix
- Eliminates harmonic vibration
- Reinforced Core Design
- 10% thicker web than standard end mills
- Increases tool rigidity by 25%
Why Choose ZWEIMENTOOL Roughing End Mills?
- German CNC grinding machines for micron-level precision
- 100% pre-shipment inspection including runout test
- Custom solutions available (special angles, lengths, coatings)
- Technical support for optimal tool selection