Ultra Long Life Aluminum Cutter 45° Helix U Groove with Diamond Like Coating

Introduction:

Our premium 45° helix U-groove carbide end mill revolutionizes aluminum machining with its groundbreaking Diamond-Like Carbon (DLC) coating technology. Specifically engineered for high-volume production environments, this cutter delivers unparalleled tool life and exceptional surface finishes in all aluminum alloys, from soft 6061 to challenging 7075. The unique combination of 45° helix angle and optimized U-groove flute geometry ensures vibration-free performance at extreme cutting speeds.

Features:

• • • Advanced DLC Coating:

      • 3X harder than standard TiN coatings

      • Ultra-low friction coefficient (0.1-0.2)

      • Virtually eliminates aluminum adhesion

• • • Optimized 45° Helix Design:

      • Perfect balance between shear cutting action and chip evacuation

      • Reduces cutting forces by 25% compared to 30° helix tools

      • Enables higher feed rates without chatter

• • • Proprietary U-Groove Technology:

      • 20% larger chip pockets than conventional end mills

      • Specialized edge preparation prevents built-up edge (BUE)

      • Mirror-polished flute surfaces for smooth chip flow

Advantages:

✓ 5-8X Longer Tool Life vs. standard coated end mills

✓ Achieves Ra 0.3μm Surface Finish in final passes

✓ Stable at 25,000+ RPM for high-speed machining

✓ 30% Higher MRR (Material Removal Rate) capability

✓ Consistent Performance across dry/mist machining conditions

Applications:

Aerospace: Structural components, wing ribs, bulkheads

Automotive: EV battery housings, transmission cases

Electronics: 5G heat sinks, LED housings

Racing: Lightweight chassis components

General CNC: High-volume aluminum parts production

Why this end mill?

1. DLC Coating Advantage:

   • Maintains hardness at elevated temperatures

   • Creates anti-stick surface against aluminum

   • Preserves sharp cutting edges 3X longer

1. U-Groove Benefits:

   • Prevents chip packing in deep pockets

   • Reduces cutting temperature by 15-20%

   • Allows higher axial depths of cut

1. 45° Helix Performance:

   • Lower radial forces for thin-wall machining

   • Improved surface finish in contouring

   • Better tool engagement in corner radius

Detailed Pictures:

Our workshop:

New Customer Special Offers:

To help you experience our premium products, we’re excited to offer the following exclusive promotions for first-time buyers:

1.Free Test Samples

Get free samples (total value ≤ $20 USD) when you cover the international shipping cost.

Perfect for evaluating our product quality and performance risk-free.

2.$50 USD Discount on First Order

New customers can enjoy a $50 discount on the first order of $500 or more.

A great way to start our partnership with extra value!

Our advantages:

1.Advanced grinding machines: All of our grinding machines are WALTER and SAACKE brands.

2.Advanced inspection machines: We have ZOLLER, OMEGA, PG1000, etc. For inspecting each carbide tools.

3.Fast feedback: we offer 24 hours online service

4.Strict quality control system:
We strictly adhere to a three-stage inspection process for each tool:
Raw material inspection
Semi-finished product inspection after production
Final inspection after coating (pre-shipment check)

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