Automatic Galvanized Steel Cable Tray Cold Roll Forming Machine

It mainly used in the cable system,this also need the cable tray channel support.

1 Equipment capabilities

It can according to the need to produce the steel width (60mm≤§≤860mm), many kinds of specification electric cable bridges and other structure product.

Product speed by punching: 2.55m/min

Continuous rollforming speed: 1015m/min

Material thickness: 1~2mm

Material require: Q235 cold roll steel

Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.

2 Main composition of machine

This unit consists of the decoiler, ML-900 flatting, 200 punch, die, servo feeding, guider, main roll forming machine, follow cutting, cut-to-length part, recoiler, electrical control cabinet; etc.

3 Each part major technical parameters

3.1 Drive decoiler

Material width:860mm

Material weight:6000kg

Material inner diameter:508mm

Material outer diameter:1200mm

Drive power: electromotor and speed reducer integration, 4KW frequency conversion electromotor

Frame type: cantalever inner support, manual handle afterbody, pneumatic press cantalever.

3.2 Flatting

Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.

Flatting bound: material thickness 12mm, material width 100860mm

Drive power: 5.5kw frequency conversion electromotor

Speed reducer model: ZQ250

flatting speed:3-10 m/min

Parenthesis up and down a pair of fortified wheel

3.3 Continual punching mould

Amount: Each kind of width specification 1 set dies, total 6 sets

Die require: Cr12 quenching treatment
It finishes punching and cutting in one time.

3.4 Servo feeding Device

Servo electromotor power: 4.4kw

Multistage type feeding, memory ten group of memory functions

Man-machine contact surface numerical control system

Uses Mitsubishi servometer

3.5 Holds material (use in cushion section)

The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.

3.6 Guider

A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.

3.7 Main roll forming machine

Type: GY180(Extra wide)

Rack structure:Dragon Gate type memorial arch frame

forming frame: 22 sets

Forming variety: bridge frame

material max width:860mm

material max thickness:≤2.0mm

forming width: 75-600mm

forming height: 50-100mm

The diameter of the roller axis: 85mm

Roll mould material: Gcr15,quenching treatment:HRC58-62°

Drive type:30kw frequency conversion electromotor, ZQ500 Main speed reducer

Autocephaly distribute gear case

3.8 Electrical control

3.8.1 Main operation control cubicle

Amount: 1 set

Frequency conversion: 3sets(in main control cubicle, control decoiler, flatting and roll forming machine)

PLC control: 1 set

8 inch liquid crystal touchscreens

All electrical element is the Mitsubishi original installation brand

3.9.2 Assistant control cubicle

Amount: 3 sets (follow decoiler, flatting, roll forming machine)

Control styp: manual handle

4 Produce condition

capability: about 71.5kw

gas fountain: 0.9 cube/min

Production land area: 33m*3m

5 Machine Parameter

6.Cable Tray Profile