We Tailord provide All kinds of furnace heating elements, and customize requests are acceptable.
| Heating Elements |
Max Temperature |
| FEC Heater(Resistance Alloy Coils) |
1050℃ |
| Resistance Alloy Coils Rods |
1150℃ |
| SiC Rods |
1400℃ |
| MoSi2 Rods |
1750℃ |
| Molybdenum Wire |
1750℃ |
In industrial electric kilns and furnaces, heaters are core components that directly affect heating efficiency, temperature control precision, and service life. Below is a detailed introduction to common heater types, their characteristics, and typical applications:
- Core structure: Made of high-resistance alloy wires (e.g., nichrome, kanthal) as heating elements.
- Key features: Simple structure, low cost, wide temperature range (-200℃ to 1200℃), and easy replacement.
- Typical applications: General industrial drying, annealing, and low-to-medium temperature sintering processes.
- Core structure: Adopts high-purity molybdenum wire as the heating medium, often used in vacuum or protective atmosphere environments.
- Key features: Excellent high-temperature resistance (up to 1800℃), stable heating performance, and good temperature uniformity.
- Typical applications: High-temperature sintering of special materials, brazing of precision components, and aerospace material processing.
- Core structure: Ceramic heating elements made of silicon carbide (SiC) as the main raw material.
- Key features: High surface temperature (up to 1600℃), fast heating rate, corrosion resistance, and long service life.
- Typical applications: High-temperature kilns for ceramics, glass, and electronic ceramic sintering.
- Core structure: Heating wires embedded in ceramic fiber insulation materials, forming a lightweight, flexible heating body.
- Key features: Low thermal inertia, rapid temperature rise and fall, energy-saving, and good thermal insulation performance.
- Typical applications: Mold heating, local heating of equipment, and small-batch precision processing.
- Core structure: Heating wires sealed in metal tubes (e.g., stainless steel, Incoloy) filled with insulating magnesium oxide powder.
- Key features: High mechanical strength, waterproof and dustproof, and adaptable to harsh working environments.
- Typical applications: Liquid heating, air heating, and heating of industrial kiln inner liners.
- Core structure: Based on electromagnetic induction principle, generating eddy currents in the workpiece to achieve self-heating.
- Key features: Ultra-fast heating speed, high energy efficiency, and minimal heat loss to the environment.
- Typical applications: Forging, quenching, and heat treatment of metal workpieces.
- Core structure: Flat heating elements made of resistance materials bonded to metal or ceramic substrates.
- Key features: Uniform surface temperature, easy installation, and suitable for planar heating scenarios.
- Typical applications: Heating of molds, drying trays, and low-temperature industrial ovens.