Microporous Copper Foil Aluminum Foil Solid-state Battery Lithium Battery For New Energy Power Battery-grade Current Collector Porous Punching
1. Product Overview
Our precision-engineered micro-perforated copper/aluminum foils are designed for next-generation solid-state and lithium-ion batteries. With customizable porosity (up to 40%) and zero burrs, these foils enhance electrolyte infiltration and electrode kinetics while maintaining structural integrity.
Key Applications:
- Solid-state batteries
- High-energy-density lithium batteries
- Power batteries for EVs/ESS
2. Customizable Specifications
Parameter |
Options |
Thickness |
8μm / 10μm / 12μm / >12μm |
Width |
187mm / 260mm / 350mm (OEM*) |
Aperture |
0.25mm / 0.35mm / 0.40mm (OEM*) |
Spacing |
0.6mm / 0.8mm (molded) / 1mm |
Porosity |
10%-40% (e.g., 17%: 0.35mm+0.8mm) |
Note: Non-standard sizes require mold development.
3. Performance Advantages
A. Enhanced Electrode Compaction
Parameter |
Conventional Foil |
17% Microporous Foil |
Ternary Cathode (15μm Al) |
|
|
Thickness (μm) |
99.6 |
97.06 (-2.55μm*) |
Compaction Density (g/cm³) |
3.31 |
3.41 (+3%) |
Graphite Anode (10μm Cu) |
|
|
Thickness (μm) |
103.75 |
102.16 (-1.7μm*) |
Compaction Density (g/cm³) |
1.60 |
1.72 (+7.5%) |
Theoretical thickness reduction due to porosity.
B. Superior Rate Performance
Metric |
Conventional Foil |
17% Microporous Foil |
1C Capacity (mAh/g) |
146.0 |
149.2 (+2.2%) |
5C/1C Retention |
39.20% |
47.53% (+21.2%) |
C. Lower Internal Resistance
Material |
Internal Resistance (mΩ) |
Conventional Foil |
46.0 |
17% Microporous |
39.8 (-13.5%) |
4. Why Choose Our Foils?
Porosity Optimization: Balanced open-area ratio for ionic/electronic conductivity.
Process Compatibility: Works with standard rolling pressure (4MPa tested).
Performance Gains: Higher energy density, faster charging, and longer cycle life.
Quality Assurance: Zero burrs, ISO-certified production.
5. Order Information
- MOQ: 1 roll (custom widths available)
- Lead Time: 2-4 weeks (standard), 6-8 weeks (OEM molds)
- Packaging: Vacuum-sealed to prevent oxidation.
Contact us for technical datasheets or sample requests!