Energy Regenerative 60V 60A 24-Channel Battery Aging Testing Equipment for Lithium and Lead-Acid Battery Packs
Product Description
ACEY-BA6060-24 Energy Feedback Battery Aging Testing Machine is designed for battery pack aging, capacity testing, charge-discharge performance evaluation, and temperature characteristic testing. It supports battery packs with a voltage range of 8V to 60V and adjustable charging and discharging currents from 100mA to 60A, with 24 independently controlled test channels and a maximum continuous output power of 3.6kW per channel. The system supports programmable constant current and constant voltage charging, constant current and constant power discharging, and multi-level cycle testing. Its energy feedback design returns discharge energy to the power grid, helping reduce energy consumption during extended testing. With high-precision voltage and current measurement, real-time data monitoring, Excel data export, MES integration, and comprehensive safety protection, it is suitable for battery pack manufacturing and production testing involving lithium, lead-acid, NiMH, and NiCd batteries.
Test Items
Battery Pack Capacity Test: Measures charging and discharging capacity under configured test conditions.
Charge-Discharge Performance Test: Evaluates battery pack voltage, current, capacity, energy, and charge-discharge characteristics.
Battery Aging Test: Performs programmable charge-discharge cycles to assess battery performance during repeated operation.
Cycle Life Test: Executes repeated charge-discharge sequences with configurable cycle counts and termination conditions.
Temperature Characteristic Test: Monitors battery temperature during charging, discharging, and cycling when temperature measurement is configured.
Charging and Discharging Efficiency Test: Records charge and discharge capacity and energy data for efficiency analysis.
Constant Current and Constant Voltage Charging Test: Supports CC and CCCV charging modes with automatic transition between constant current and constant voltage.
Constant Current and Constant Power Discharge Test: Supports configurable discharge procedures for evaluating battery behavior under different operating conditions.
System Composition
The ACEY-BA6060-24 Battery Aging Testing System consists of the following main components:
Power Supply Module: Provides the power required for system operation.
Bidirectional AC/DC Conversion Module: Enables energy conversion between the AC power grid and the battery testing system, supporting discharge energy feedback to the grid.
Power Module: Provides controlled charging and discharging output for each test channel.
Control Module: Manages test procedures, channel operation, parameter configuration, and safety interlocks.
Data Acquisition System: Collects battery voltage, current, temperature, and other configured test data.
Heat Dissipation System: Supports thermal management during equipment operation.
Upper Computer and Software System: Provides test programming, real-time monitoring, data recording, curve analysis, Excel export, and MES data integration.
Cabinet Structure: Integrates the electrical modules, control hardware, and thermal management components into the equipment enclosure.
Main Technical Parameter
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NO |
Item |
Function requirement |
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1 |
Channel |
24 |
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2 |
Action Mode |
Completely independent |
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3 |
Main channel work mode |
Charging: constant current and constant voltage charging CCCV.&CC Discharge: constant current discharge CD.& CP Resting, stopping |
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Main channel test abort condition |
Time, voltage, current, capacity, etc |
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4 |
Voltage of main channel |
Voltage range of Charge&discharge |
8V-60V |
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Accuracy |
±(0.05%RD+0.05%FS) |
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Min discharge voltage |
8V(port voltage) |
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Resolution |
1mV |
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Current of main channel |
Maximum output current |
60A |
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Minimum output current |
100mA |
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Accuracy |
±(0.05%RD+0.05%FS) |
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Resolution |
1mA |
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Power |
Output |
Single channel continuous operation maximum power 3.6KW |
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Auxiliary channel parameter cut-off function |
The main channel step can be set to stop or switch when the auxiliary channel signal reaches certain conditions. |
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5 |
Control program |
Support for power-down data protection, support for power outages, manual stopping and succession of tests from data files. |
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Safety protection conditions can be set, including: lower voltage limit, upper voltage limit, lower current limit, upper current limit, voltage and current trend. |
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Auxiliary channel protection conditions can be set and parameters can be set including: upper voltage limit, lower voltage limit, upper temperature limit and lower temperature limit. |
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Cycle times |
Max 9999 |
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Work step time unit |
h, min, s are available |
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Data logging |
Min 5S |
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6 |
Data display method |
Loop List |
cycle number, charge/discharge capacity, charge/discharge efficiency, charge/discharge energy, charge/discharge average voltage, etc. |
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Process List |
process serial number, operation mode, process time, capacity, energy, median voltage, termination voltage, termination current, etc. |
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Detailed list |
There are record serial number, system time, accumulated time, voltage, current, energy, power, etc. |
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7 |
Data export method |
The data can be exported to EXCEL and chart files, which can provide a variety of data analysis curves such as charging and discharging efficiency, charging and discharging curves, voltage, capacity, current time characteristics, etc., and the curves can be imported into EXCEL. |
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8 |
Curve Type |
X coordinate: total time, charging and discharging capacity, cycle times, etc., can be set freely. |
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Y coordinate: total voltage, current, capacity, single body temperature, charge/discharge capacity, single body voltage, etc., can be set freely. |
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9 |
Software protection |
Power-down data protection, power-off pause renewal, over-voltage and over-discharge protection, over-current and under-current protection, capacity protection, over-temperature protection, abnormal current fluctuation protection, abnormal charging voltage rise rate protection, abnormal discharge voltage fall rate protection. |
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Hardware protection |
Battery reversal, over-current protection, over-voltage protection, short-circuit protection. |
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Alarm function |
The hardware has functions such as emergency cut-off switch, automatic shutdown after power failure, and automatic load connection and disconnection. |
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10 |
Output wire |
Four-wire connection mode with separate current and voltage lines. |
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11 |
Maintainability |
Modular structure, available spare parts, spare parts for timely replacement, repair, free of charge during the warranty period. |
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12 |
Test channel and battery pack connection method |
Alligator clamp |
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13 |
Equipment testing environment and technical requirements |
Single cabinet requires 30KW 380V three-phase four-wire power configuration, ventilation and dry plant Working environment: temperature -10℃~40℃ / humidity: 10%~90% |
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14 |
Communication function (Optional) |
smbus, I2C, HDQ, SPI, CAN, RS485 Real-time reading of parameter information (voltage, temperature, current, capacity) in BMS supports DBC import and self-editing. |
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Product Display
FAQ
The ACEY-BA6060-24 Battery Aging Testing Machine is suitable for lithium-ion, lithium iron phosphate, lead-acid, nickel-metal hydride (NiMH), and nickel-cadmium (NiCd) battery packs. It supports battery aging, capacity testing, charge-discharge performance evaluation, and cycle testing.
The ACEY-BA6060-24 Battery Aging Testing Machine features 24 independently controlled test channels. Each channel supports separate charging and discharging parameters and programmable test procedures, allowing multiple battery packs to be tested simultaneously under different conditions.
The ACEY-BA6060-24 Battery Aging Testing Machine uses a bidirectional energy conversion system to feed discharge energy back into the power grid. This helps reduce energy drawn from the grid during repeated charge-discharge cycles, making it suitable for long-duration battery aging and cycle life testing.