XW-ADW Automatic Double Side Battery Spot Welding Machine 8000A with Rotatable Welding Head

The XW-ADW 8000A with rotatable welding head option extends the capabilities of the standard double-side welding platform for battery packs requiring angled or tilted spot welding. Combining 8000A welding current with servo-driven rotatable heads, this configuration handles non-standard pack geometries and hard-to-reach joint positions while maintaining the dual-head simultaneous welding advantage.

Key Features

• Rotatable Welding Heads: Each of the dual welding heads can be angled for tilted spot welding, enabling access to recessed or angled joint positions that fixed perpendicular heads cannot reach — essential for complex pack designs with staggered cell arrangements.
• 8000A Balanced Output: Mid-range 8000A welding current offers an optimal balance of penetration capability and energy efficiency for standard production requirements on pure nickel and nickel-plated steel tabs (0.1-0.3mm).
• Servo Motor XYZ Motion: Three-axis servo motor drive with linear guide rails provides precise positioning with programmable welding paths, ensuring consistent quality on both perpendicular and angled weld joints.
• Dual-Head Simultaneous Welding: Two independent welding systems continue to weld positive and negative poles concurrently at 0.3-0.5s per cycle, maintaining high throughput even with rotatable head configurations.
• PC Programmable Interface: Industrial PC software enables operators to program complex multi-angle welding sequences, store angle-specific parameters, and monitor weld quality in real time with NG detection and data logging.
• Full Cell Range Compatibility: Supports 18650, 21700, 26650, 32650, 32700, and 33140 cylindrical cells with dual-voltage capability (AC 220V or AC 380V) and 0.4-0.6 MPa pneumatic supply.

Technical Specifications

• Welding Current: 8000A
• Rotatable Welding Head: Included
• Cooling: Fan (water cooling optional)
• Power Supply: AC 220V 50Hz or AC 380V 50Hz
• Air Pressure: 0.4-0.6 MPa
• Dimension: 1100 x 900 x 1850 mm | Weight: 380 kg

Applications

• Complex geometry E-bike battery pack welding
• Custom-shaped power tool battery assembly
• Prototype and low-volume specialty pack production

Contact XWELL today to discuss your battery pack geometry and welding angle requirements for a customized XW-ADW configuration.