PLC Fully Automatic Medical Device Assembly HMI Medical Equipment Assembly Machine
Key Differentiators
The system offers sterile configuration options, supporting both gamma irradiation and ethylene oxide sterilization protocols. Its rapid-change architecture enables product transitions in under 10 minutes, while all material-contact components comply with stringent USP Class VI and ISO 10993 biocompatibility standards. For precision micro-assembly applications, the equipment incorporates advanced vision-guided robotics capable of handling sub-millimeter components with micron-level accuracy.
Primary Applications
This technology serves critical healthcare manufacturing segments, including:
Injectable Solutions: Automated assembly of prefilled syringes and insulin delivery pens
Infusion Systems: Precision manufacturing of IV sets and fluid administration devices
Surgical Kits: Production of sterile, single-use instrument packages
Diagnostic Platforms: High-accuracy assembly of testing cartridges and lab-on-chip devices
| Section | Attribute | Specifications |
|---|---|---|
| System Overview | Production Line Span | 5-30 meters (expandable modular architecture) |
| Output Capacity | 50-300 units/minute (varies by product complexity) | |
| Processing Stations | 5-20 modules (adaptable layout) | |
| Assembly Unit | Positioning Tolerance | ±0.1 mm (medical device precision standard) |
| End Effector Options | Medical-certified silicone/pneumatic (meets FDA regulations) | |
| Plastic Joining | 20-40 kHz ultrasonic bonding (for component sealing) | |
| Quality Control | Imaging System | 5-10 megapixel cameras (10-30 micron/pixel resolution) |
| Flaw Identification | Detects particles, cosmetic imperfections, size variations | |
| Seal Integrity | Identifies leaks ≥1 micron (validated for fluid containers) |