Automobile Ignition Coil Winding Automatic Line
This production line can complete the winding, assembly and testing of primary wire packages for ignition coils; the pin insertion, winding, spot welding and testing of secondary wire packages; as well as the assembly, inspection and tray unloading of all materials including primary/secondary wire packages, C-cores, outer housings, connectors and diodes. It realizes fully automatic production for the full manufacturing process of ignition coils.
Equipment Features
- Realizes the full-process production of automotive ignition coils
- Simple and quick product model changeover
- Supports uploading all critical product production data to the MES system
- Enables reading and analyzing all key production data of products via scanning QR codes
- Significantly reduces labor demand while improving production efficiency and product quality
Assembly Workflow
- Primary winding
- Wire package inspection
- Wire package assembly
- Secondary bobbin pin insertion
- Secondary winding
- Wire package spot welding
- Wire package inspection
- Primary & secondary wire package assembly
- C-core & wire package assembly
- Outer housing & wire package assembly
- Connector & wire package assembly
- Diode assembly
- Product testing
- Finished product tray loading
Applicable Products
Applicable to automotive ignition coils.
Technical Parameters
| Applied Technologies |
Winding technology, non-standard assembly technology, spot welding technology, AI visual inspection technology, electrical testing technology, MES manufacturing system hardware & software integration technology |
| Power Supply Specification |
AC 220V two-phase + ground wire; AC 380V three-phase + ground wire, 50Hz |
| Equipment UPH |
600 PCS/H |
| Power Consumption |
100 KW |
| Equipment Yield Rate |
98% |
| Air Pressure |
0.5 MPa - 0.7 MPa |
| Equipment Floor Dimension |
(L)26000 × (W)2500 × (H)2000 mm |