New Energy Sandwich Coil Winding Automatic Line
Equipment Overview
- Driven by 16 servo and stepping motors with advanced control system for high winding precision
- High structural strength, stable operation, and low failure rate
- Equipped with dual XYZS 4-axis robotic arms and 4-axis main spindle movement to simulate complex human hand processes
Equipment Features
- Integrated functions: inter-layer tape wrapping, inline tape wrapping, wire-end fixing tape attachment, insulating paper forming, end cap picking mechanism
- Active wire pay-off stand with tension detector and servo wire take-up mechanism
- Supports triple-sandwich winding process for coils with single bobbin, multiple bobbins, or no bobbin
- Specifically designed for new energy industry applications
Assembly Workflow
Vibratory bowl feeder (or pallet feeding) → Material board conveying to multiple winding machines → Simultaneous triple-sandwich coil winding by multiple winding machines → Material board conveying for picking and blanking
Applicable Products
Sandwich winding coils suitable for new energy coils
Technical Parameters
| Applied Technologies |
Vibratory bowl feeding, material board conveying, left & right dual needle winding, wire storage, tape wrapping, inline taping, wire-end fixed tape attachment, inter-layer taping, tension monitoring |
Equipment Yield Rate |
99% |
| Equipment UPH |
Single unit UPH: 30PCS/h; UPH multiplies when multiple units are connected in parallel |
Equipment Mobility Rate |
85%~90% |
| Air Pressure |
>0.5Mpa |
Power |
3KW |
| Equipment Floor Dimension |
Single unit: (L)1200×(W)1600×(H)1800mm |