ZP45A PLC HMI Touch Screen Controlled Automatic Rotary Tablet Press

The ZP45A-PLC is an advanced PLC HMI touch screen controlled automatic rotary tablet press engineered for high-efficiency pharmaceutical, nutraceutical, and chemical tablet production. Equipped with a 7-inch color HMI touch screen interface, operators can set, monitor, and adjust all production parameters in real time including compression force, turret speed, filling depth, and tablet thickness.

Key Features

• PLC HMI Touch Screen Control: Intuitive 7-inch color touch screen with programmable logic controller for precise parameter setting and real-time production monitoring. Supports multi-language interface, recipe storage for up to 50 tablet formulations, and data logging for GMP batch record compliance.
• 45-Station High-Speed Rotary Turret: ZP45A configuration with 45 punch stations delivers up to 243,000 tablets per hour, maximizing production throughput while maintaining consistent tablet weight and hardness.
• 100KN Maximum Compression Force: Heavy-duty main shaft and pressure rollers provide up to 100KN compression force, suitable for both standard pharmaceutical tablets and hard-to-compress materials including effervescent tablets, herbal extracts, and detergent tablets.
• Stainless Steel Enclosed Design: Full 304 stainless steel construction in the compression zone and product contact areas, featuring a fully enclosed transparent guarding system that prevents cross-contamination while allowing visual inspection during operation.
• Automatic Centralized Lubrication: Built-in automatic oil lubrication system with programmable intervals delivers precise lubricant amounts to all critical bearing points, reducing maintenance downtime and extending machine service life.
• Force Feeder System: Mechanical force feeder ensures uniform and consistent die filling even with poor-flowing powders, significantly improving tablet weight uniformity and reducing weight variation below ±2%.

Technical Highlights

• Variable frequency drive for smooth turret speed adjustment from 5-45 r/min
• Overload protection with automatic stop and alarm function
• Tablet counter with batch production tracking
• Dust extraction interface ready for connection to central dust collection system
• Quick-release turret design for fast tooling changeover and cleaning
• GMP-compliant design with smooth surfaces, rounded corners, and minimal horizontal surfaces

Applications

Suitable for pharmaceutical tablets, nutraceutical supplements, effervescent tablets, herbal medicine tablets, detergent tablets, candy and confectionery tablets, chemical tablets, and ceramic powder pressing. Supports round, oval, oblong, and custom-shaped tablets with diameters up to 25mm.

Packaging & Delivery

Export standard wooden case packaging with vacuum-sealed moisture-proof protection. Complete with tool kit, operation manual, and spare parts kit. Delivery within 25-35 working days after order confirmation.