Automated Production Lines are fully automated assembly systems designed to streamline the manufacturing process and increase efficiency. These production lines are equipped with advanced technology to handle various tasks with precision and speed.
The Miniaturization and Flexibility feature of the Automated Production Lines allows for flexible insertion lines with quick-disassembly/assembly capabilities. This reduces product changeover debugging time, making the production process more efficient. The ability to easily switch between different products or configurations enhances productivity and reduces downtime.
One of the key components of the Automated Production Lines is the Belt-Type Insertion Line. This line operates with low noise and smooth operation, making it suitable for handling thin, lightweight PCBs. The smooth operation ensures that delicate components are handled with care, reducing the risk of damage during the assembly process.
Energy-saving is a top priority in modern manufacturing facilities, and the Automated Production Lines deliver on this front as well. The overall energy-saving rate of these production lines is impressive, ranging from 25% to 35%. This not only helps reduce operational costs but also contributes to a more sustainable manufacturing process.
The Fully Automated Insertion Line is a standout feature of the Automated Production Lines. It offers extremely high efficiency, high insertion accuracy, and stable and reliable performance. While the initial equipment cost may be higher, the benefits of automated assembly cells are undeniable, especially for high-volume production environments where speed and precision are crucial.
Moreover, the Automated Production Lines are designed to be compatible with both Surface Mount Technology (SMT) and Through-Hole Technology (THT) Hybrid Processes. This seamless integration of SMT and THT components allows for accommodating complex PCB processes with ease. The ability to handle a wide range of components and processes makes these production lines versatile and adaptable to different manufacturing requirements.
In conclusion, Automated Production Lines offer a comprehensive solution for manufacturers looking to adopt fully automated assembly systems. With features such as miniaturization and flexibility, energy-saving capabilities, and compatibility with SMT and THT processes, these production lines are ideal for enhancing productivity and efficiency in high-volume production environments.
Fully Automated Insertion Line | Extremely high efficiency, high insertion accuracy, stable and reliable, high equipment cost, suitable for high-volume production |
Motor Energy Efficiency Grade | First-level Energy Efficiency |
Double-Speed Chain Assembly Line | Enables rapid PCB conveyance and precise positioning stops, suitable for fast component transfer between stations |
Semi-automatic Insertion Line | Reduces manual labor intensity, enhances insertion accuracy, limited automation, suitable for small-to-medium batch production |
Recycling Rate Of Regenerated Electrical Energy | 30% - 50% |
Miniaturization and Flexibility | Flexible insertion lines with quick-disassembly/assembly capabilities, reducing product changeover debugging time |
Energy Monitoring Accuracy | ±1% |
Energy-saving Rate | The Overall Energy Saving Is 25% - 35% |
Chain-type Insertion Line | High load capacity, excellent wear resistance, requires regular chain lubrication |
Circular Insertion Line | Continuous PCB processing through cyclic conveyance, suitable for high-volume production |
Product Application Occasions and Scenarios for TOP-KING Automated Production Lines (Model: TK008) are diverse and cater to a wide range of industries and production needs.
These automated manufacturing systems are ideal for various scenarios such as:
The flexibility and miniaturization capabilities of the TK008 model allow for quick product changeovers and reduced debugging time. This feature is particularly beneficial for industries requiring frequent changes in product configurations.
With a belt-type insertion line that operates with low noise and smoothness, the TOP-KING Automated Production Lines are designed for thin and lightweight PCBs, ensuring high-quality assembly.
Furthermore, the overall energy-saving rate of 25% - 35% makes these automated manufacturing systems environmentally friendly and cost-effective in the long run.
TOP-KING's fully automated insertion line offers extremely high efficiency, accuracy, and reliability, making it a top choice for high-volume production environments. While the initial equipment cost may be higher, the long-term benefits in terms of productivity and quality make it a valuable investment.
Originating from SHEN ZHEN CHINA and certified with ISO, these automated production lines have a minimum order quantity of 1 set and a price ranging from $400 to $180,000. Payment terms are typically T/T, with a supply ability of 100 sets per week and a delivery time of 15-25 working days post receiving the deposit.
Accessories are packed separately in the packaging details, ensuring safe transportation and assembly of the automated manufacturing systems.
Our Product Technical Support and Services for the Automated Production Lines include:
- On-site troubleshooting and maintenance services for your production line equipment.
- Remote technical support to assist with any software or hardware issues.
- Training programs for your staff to ensure they are proficient in operating and maintaining the automated production lines.
- Regular software updates and enhancements to improve the efficiency and performance of your production line.
Product Packaging and Shipping:
The Automated Production Lines product is carefully packaged to ensure safe delivery. Each component is securely placed in foam inserts within a sturdy cardboard box. The box is then sealed with tape to prevent any damage during shipping.
For shipping, we partner with reliable courier services to guarantee timely and efficient delivery to your location. Once your order is processed, you will receive a tracking number to monitor the status of your shipment.
Q: What is the brand name of the Automated Production Lines product?
A: The brand name is TOP-KING.
Q: What is the model number of the Automated Production Lines product?
A: The model number is TK008.
Q: Where is the Automated Production Lines product manufactured?
A: The product is manufactured in SHEN ZHEN CHINA.
Q: What is the minimum order quantity for the Automated Production Lines product?
A: The minimum order quantity is 1 set.
Q: What are the accepted payment terms for purchasing the Automated Production Lines product?
A: The accepted payment terms are T/T.