Household Appliance Refrigerator Production Equipment - 26-Station Door Panel Foaming Line

Quick Detail

• 26-Station Super Line: Industry's highest-capacity foaming system
• Production Output: 120-150 door panels/hour (unmatched throughput)
• Precision Engineering: ±0.05mm repeat positioning accuracy
• Advanced Injection: 200bar high-pressure PU mixing technology
• Temperature Control: 64-zone ±0.2°C thermal management
• Automation: Full robotic handling with machine vision QC
• Mold Flexibility: 5-minute quick-change system for multi-model production

Description

This state-of-the-art foaming line features an intricate 26-station rotary architecture. The robust main frame supports a high-precision rotary structure, driven by a powerful motor and guided by an ultra-accurate indexing positioning device with an alignment tolerance of ±0.05mm. Each foaming mold frame, crafted from high-grade alloy steel, is integrated with temperature sensors that work in harmony with the water heating system to maintain optimal foaming conditions. The automatic charging system, equipped with a high-precision metering pump, can deliver foaming agents with an accuracy of ±0.3%. The hydraulic-powered open/close and mold-supporting devices ensure stable and reliable operation, while the integrated safety exhaust system instantly releases excess pressure, guaranteeing a secure production environment. The intuitive electrical control system allows operators to monitor and adjust all parameters in real-time, ensuring seamless production flow.

Applications

• Mega-scale refrigerator door production (10,000+ units/day)
• Ultra-premium appliance brands requiring perfect finish
• Smart refrigerator doors with embedded electronics
• Commercial refrigeration units (walk-in coolers/freezers)
• High-mix production of 50+ door models

Competitive Advantage

✓ 60% Higher Output than standard 16-station lines
✓ Perfect Foam Distribution with AI-controlled injection
✓ 30% Energy Savings through advanced heat recovery
✓ Zero-Defect Guarantee with in-line 3D inspection
✓ Future-Proof Design ready for full IIoT integration