Household Appliance Refrigerator Production equipment ——8-Station Rotary Door Panel Foaming Line

Quick Detail

• 8-Station Rotary System: Enhanced production capacity with additional processing station
• Cycle Time: 45-60 seconds per door panel (industry-leading speed)
• Positioning Accuracy: ±0.08mm repeat positioning precision
• Foaming Density Control: 30-34kg/m³ adjustable with ±1% consistency
• Automation Features: Robotic loading/unloading with AI vision inspection
• Temperature Stability: ±0.3°C mold temperature control
• Safety Systems: Triple-layer protection with gas detection and emergency purge

Description

This sophisticated foaming line features an innovative 8 - station rotary architecture. The sturdy main frame supports a high - precision rotary structure, driven by a reliable motor and guided by an indexing positioning device that ensures each station aligns with an accuracy of ±0.1mm. The foaming mold frames, crafted from durable alloy steel, are equipped with temperature - sensitive sensors that work in tandem with the water heating system to maintain optimal foaming temperatures. The automatic charging system, with a precision injection pump, can deliver foaming agents within a margin of error of less than 1%. An integrated safety exhaust system releases excess pressure instantly, while the hydraulic - powered open/close and mold - supporting devices guarantee stable operation. The intuitive electrical control system enables real - time monitoring and adjustment of all parameters, ensuring consistent production quality.

Applications

• Mass production of premium refrigerator door panels
• Energy-efficient appliance manufacturing (ENERGY STAR compliant)
• Custom door designs with complex insulation requirements
• High-mix production environments requiring rapid changeovers
• Smart refrigerator production with integrated electronics compartments

Competitive Advantage

✓ 40% Higher Output than 6-station systems
✓ 20% Material Savings through precision metering technology
✓ Energy Recovery System reduces power consumption by 25%
✓ Zero-Downtime Design with quick mold change (<10 minutes)
✓ Industry 4.0 Ready with full data integration capabilities