Automatic Gravity Filling Machine with Time-controlled Volumetric Filling, Siemens/Mitsubishi PLC Control, and ≤±0.2% FS High Precision
Model DT-GS1000 is an entry-level cost-effective automatic gravity filling machine built exclusively for start-up enterprises and small and medium capacity scenarios. It covers a filling range of 50-1000ml, adjustable capacity of 40-60 bottles per minute, stable ±1% filling accuracy, and a user-friendly operation interface, which can be quickly started without professional training. The modular structure has a low failure rate and convenient daily maintenance, realizing standardized and compliant mass production at entry-level cost, making it the first choice for capacity upgrade of small and medium-sized manufacturers.
Core Technical Highlights
- User-friendly touch operation interface, no professional foundation required, quick start after simple training
- Modular structure design, low failure rate, convenient replacement of wearing parts, low daily maintenance cost
- Stepless adjustable capacity, 40-60 bottles per minute flexibly adapts to different production needs of small and medium capacity
- 304 stainless steel main body, stable structure, long service life, extremely low overall operating cost
- Entry-level price, still stably maintaining ±1% filling accuracy, meeting compliant mass production requirements
Technical Specifications
| Parameter |
Specification |
| Model No. |
DT-GS1000 |
| Filling Range |
50-1000ml (Liquid) |
| Filling Speed |
40-60 BPM |
| Filling Accuracy |
±1% |
| Filling Nozzles Quantity |
8-10 (cans/min) |
| Bottle Height Range |
80-180mm (customized) |
| Bottle Width/Diameter Range |
60-100mm (customized) |
| Bottle Minimum Diameter |
Φ38mm (customized) |
| Material Supply Method |
Diaphragm pump/stainless steel pump |
Frequently Asked Questions
- Q: We are a start-up enterprise without professional operators, is this equipment easy to operate?A: Very easy. The equipment adopts a user-friendly touch operation interface with simple and intuitive process, zero-base operators can independently complete start-stop, parameter setting and daily operation after 2 hours of simple training.
- Q: Is the maintenance cost of this equipment high, and are the wearing parts expensive?A: The maintenance cost is extremely low. It adopts a modular structure design with few wearing parts and convenient replacement. The original factory directly supplies wearing parts with transparent and affordable prices, and the long-term use cost is controllable.
- Q: With the entry-level price, can the filling accuracy be stably maintained at ±1%?A: Yes. The core metering system adopts a servo-driven gravity structure, which can stably maintain ±1% filling accuracy regardless of entry-level or high-end configuration, meeting the compliance requirements of mass production.
- Q: How long is the warranty of the equipment, and can the problem be solved in a timely manner if it occurs?A: The whole machine provides 12 months free warranty and lifetime technical support. We can respond quickly when problems occur, provide remote video guidance to solve them, and arrange engineers to provide on-site service if necessary.
- Q: Is the equipment installation complicated, and does it require professional personnel to install on site?A: No. The equipment has completed full-process debugging before leaving the factory, and can be quickly put into production after landing and connecting power and air supply, without professional on-site installation. It is equipped with detailed installation and operation videos for full guidance.
- Q: Our production capacity is not large, can the equipment run at low speed, and will it affect the accuracy?A: Yes. It supports stepless speed regulation from 40 to 60 bottles per minute, which can be flexibly adjusted according to your capacity requirements, and can still stably maintain ±1% filling accuracy under low-speed operation.
- Q: Is the failure rate of the equipment high, and will it often shut down and affect production?A: The failure rate is extremely low. The whole machine adopts industrial-grade stable components with simple and reliable structure, and has passed multiple factory tests. There is no risk of sudden failure and shutdown under daily standard use.
- Q: Can the number of filling nozzles be upgraded when the production capacity increases later?A: Yes. The equipment reserves upgrade space, and the number of filling nozzles can be upgraded on the original basis after the production capacity increases later, without replacing the whole machine, greatly reducing the upgrade cost.
- Q: Is the energy consumption of the equipment high, and will it increase a lot of electricity costs?A: The energy consumption is extremely low. It adopts a servo energy-saving drive system, which reduces energy consumption by more than 30% compared with conventional equipment with the same capacity. The daily electricity cost is extremely low, which is suitable for the cost control needs of start-up enterprises.
- Q: Is the operation complicated when switching between different bottle types and volumes?A: No. The parameter setting is simple and intuitive, supports one-click storage, and only needs simple parameter adjustment to quickly put into production when switching bottle types and volumes without professional debugging.