High-precision Magnetic Pump Filling Machine with Zero-Leakage Magnetic Drive and Modular Multi-head Design
This series of professional filling equipment is developed based on the high-precision magnetic gear pump metering principle. Adopting non-contact magnetic drive technology, it eliminates mechanical shaft seals and delivers zero leakage risk, engineered specifically for low-viscosity, particle-free, volatile, highly corrosive and high value-added fluids.
It is widely applicable to pharmaceutical, biological reagent, fine chemical, electronics, high-end daily chemical and other industries, enabling stable filling of liquid medicines, standard reagents, organic solvents, electrolytes, perfume, essential oils and other materials. Single and double-head models are ideal for laboratory R&D and small-batch flexible production, while custom multi-head models can be seamlessly integrated into automated production lines. This series effectively addresses the core pain points of conventional filling machines, including leakage-induced contamination, precision drift, poor corrosion resistance, and limited capacity flexibility.
Key Technical Highlights
High-Precision Magnetic Pump Metering System
The core is equipped with a permanent magnet synchronous driven magnetic gear pump, realizing pulse-free continuous material discharge. The filling accuracy of a single pump is stably controlled within ±0.1%. With closed-loop precise speed regulation, it maintains exceptional consistency even for milliliter-level micro-filling, with no wear and no precision drift during long-term operation.
Zero-Leakage Fully Sealed Drive Structure
With its non-contact magnetic drive design, the equipment eliminates the traditional mechanical shaft seal, fundamentally eradicating the risks of seal wear and medium leakage. It is perfectly compatible with volatile, highly corrosive, toxic and hazardous materials, eliminating material loss and potential production safety hazards.
Modular Independently Controllable Filling Head Design
It supports customization of single-head, double-head, 4-12 head and other multi-head configurations. Each filling head features independent drive, independent speed control and independent start/stop functions, enabling flexible single-head operation or synchronous multi-head filling. A single head failure will not interrupt the operation of the whole machine, delivering outstanding capacity adaptability.
Fully Compliant Corrosion-Resistant Intelligent Design
All parts in contact with materials are made of heavy-duty corrosion-resistant materials such as 316L stainless steel and PTFE, with no sanitary dead corners. The quick-disassembly structure facilitates easy cleaning and disinfection, complying with GMP, FDA and other industry regulations. It is equipped with an intelligent touchscreen control system, supporting multi-formula storage and one-click product changeover, with wide-range stepless adjustment of filling parameters.
Full-Scene Model Coverage
Single and double-head models are compact, flexible and easy to deploy, perfectly suited for laboratory R&D and small-batch customized production. Multi-head models can be seamlessly integrated with upstream and downstream automation equipment to meet large-scale mass production needs. A single unit covers the full-cycle requirements from R&D to mass production.
Key Benefits
- Ultimate Safety and Compliance: The zero-leakage sealed design is fully compatible with highly corrosive, volatile, toxic and hazardous materials, eliminating potential production safety hazards. The material selection and structural design comply with production regulations of multiple industries, and support exclusive customization for explosion-proof and clean workshop applications.
- Ultra-High Precision with Material Loss Reduction: Boasting ±0.1% grade ultra-high filling accuracy and pulse-free uniform discharge, it achieves zero deviation in micro-filling, greatly reducing filling loss of high value-added materials. There is no precision drift during long-term operation, ensuring consistent product quality across batches.
- Flexible, User-Friendly Operation with Low Maintenance: Each filling head is independently controllable, allowing users to adjust the number of operating heads and filling parameters on demand. One-click product changeover requires no complex mechanical adjustment. The whole machine has no vulnerable shaft seal components, with a simplified structure and extremely low failure rate, greatly cutting maintenance costs and equipment downtime.
- Cost-Effective Customization: Modular on-demand configuration eliminates unnecessary expenditure on redundant capacity. Customization is available from stand-alone units to fully automatic multi-head production lines. With low energy consumption and long service life, it enables the upgrade of high-precision filling processes with minimal capital investment.
Technical Specifications
| Parameter |
Specification |
| Model No. |
DT-GS10T |
| Filling Range |
10-5000ml |
| Applicable Bottle Height |
20-300mm |
| Filling Accuracy |
±0.5% |
| Applicable Bottleneck |
30-120mm |
| Filling Heads |
Customizable |
Frequently Asked Questions
Q: What materials is this series suitable for?
A: It is designed for low-viscosity, particle-free, volatile, highly corrosive and high value-added fluids, such as liquid medicines, reagents, solvents, etc.
Q: What is the filling accuracy of a single pump?
A: The accuracy is stably controlled within ±0.1% with closed-loop precise speed regulation.
Q: Does it have zero leakage risk?
A: Yes. It adopts non-contact magnetic drive, eliminating mechanical shaft seals to achieve zero leakage.
Q: Are the filling heads independently controllable?
A: Yes. Each head has independent drive and speed control; single head failure won't interrupt the whole machine.
Q: Which scenarios are single/double-head and multi-head models for?
A: Single/double-head for lab R&D and small-batch production; multi-head for large-scale automated production.