Stamping sheet metal, as an efficient solution in the field of metal processing, has become the preferred choice for customized components in various industries due to its precise shaping ability of thin sheet metal.
Adaptation Scenarios and Material Selection
Different industries have significant differences in their requirements for sheet metal parts, and material selection must accurately match the scenarios:
- Automobile Manufacturing: Prefers SGCC hot-dip galvanized steel sheets. Their high hardness can resist collision impacts during driving, and the thick zinc layer enhances rust resistance, making them suitable for core structures such as car bodies.
- Electronic Equipment: SECC galvanized steel sheets are the mainstream. Their excellent corrosion resistance and conductivity can provide electromagnetic shielding and long-term protection for computer cases and router shells.
- Precision Instruments: SUS304 stainless steel is more appropriate. Its corrosion and heat resistance meet the harsh environmental requirements of medical equipment and laboratory instruments, and the surface is easy to clean.
- Scenarios with Low-Cost Requirements: SPCC cold-rolled sheets, after painting treatment, can be used for decorative components, balancing cost performance and basic protection.
Process Highlights and Product Value
In terms of technology, standardized production relying on molds enables sheet metal parts to have three core values:
- Form Controllability: From simple bending to complex forming, it can replicate the precision of drawings, meeting various designs such as the streamlined shape of automobile fenders and the polyhedron of electrical enclosures.
- Batch Stability: The dimensional error of parts produced by the same mold is extremely small, which is suitable for fields such as home appliances and automobiles that require large-scale assembly, reducing the difficulty of subsequent assembly.
- Performance Balance: The lightweight of thin materials reduces the load of equipment (such as aviation parts), and the high strength after structural optimization can bear the rated load (such as mechanical brackets), and the conductive property is suitable for electronic circuit design.
Core Process Guarantee
From design to finished products, quality is strictly controlled in three steps:
- Mold Customization: Create exclusive molds according to the 3D model of the product, with a precision of 0.01mm, laying the foundation for forming.
- Stamping and Post-Processing: The press exerts pressure accurately to complete the shaping. Subsequent bending and welding ensure structural stability, and surface spraying or electroplating improves weather resistance.
- Full Inspection Mechanism: Sampling inspection of raw materials for composition and thickness, and full inspection of finished products for size, appearance and load-bearing performance to prevent defective products from flowing out.
Whether it is key components supporting automobile driving or protective shells guarding the operation of electronic equipment, stamping sheet metal, with its characteristics of "precision, efficiency and adaptability", has become an indispensable part of the industrial production chain.
- CNC Laser Cutting
- CNC Turret Punching
- CNC Brake Pressing/Folding
- CNC Machining (Milling & Turning)
- Welding Carbon Steel, Stainless Steel, Aluminum
- Metal Pressing & Stamping
- Metal Guillotining/Shearing
- Band Sawing
- Tube Bending
- Product Assembly & Packaging
Our Manufacturing Specialties Include
- Stainless steel
- Galvanized steel
- Black iron steel
- Aluminum
Design Build
We utilize CAD Design and computerized estimating in order to ensure system efficiency and estimating highly accurate cost projections. Our in-house Project Managers are capable of conducting detailed plan reviews utilizing 3-D modeling software in order to detect potential conflicts and ensure our clients of a high-quality finish and efficient installation of their projects.