Product Description:

1. Complex Shapes and High Precision: Due to the good fluidity and plasticity of metals such as copper, zinc, aluminum, and aluminum alloys, coupled with the high-pressure effect in the die casting process, die castings can present various extremely complex shapes. Whether it is a fine internal structure or a unique external contour, the die casting process can easily achieve it. At the same time, their dimensional accuracy can reach a relatively high level, generally 6 - 7 grades, and even in some cases with high precision requirements, it can reach grade 4. The surface finish can also reach 5 - 8 grades, which greatly reduces the workload of subsequent mechanical processing.

2. High Strength and Excellent Physical Properties: Copper, zinc, aluminum, and aluminum alloys themselves have excellent physical properties. For example, aluminum alloys have low density but high strength, close to or even exceeding that of high-quality steel, and also have good electrical conductivity, thermal conductivity, and corrosion resistance. These characteristics are fully reflected in die castings, enabling them to not only withstand large external forces but also maintain stable performance in different working environments. For example, in high-temperature and high-pressure working scenarios such as automobile engines, aluminum alloy die castings can operate reliably, providing strong support for the efficient operation of the engine.

3. High Material Utilization and Cost Savings: The die casting process can accurately control the filling of molten metal, reducing metal waste and significantly improving material utilization. At the same time, due to the high precision and good surface quality of die castings, in many cases, they can be directly used without a large amount of mechanical processing, which not only saves metal materials but also greatly reduces processing costs and time costs. In addition, the efficiency of the die casting process greatly shortens the production cycle, further improving production efficiency and reducing overall costs.

1. Automotive Manufacturing Industry: The automotive industry is one of the largest application fields of die castings. From engine blocks, cylinder heads, transmission housings to wheel hubs, brake system components, steering knuckles, etc., die castings are everywhere. Aluminum alloy die castings, due to their lightweight characteristics, can effectively reduce the weight of automobiles, improve fuel economy, and at the same time ensure the strength and reliability of parts, making important contributions to the safety performance, energy conservation, and environmental protection of automobiles.

2. Electronic Equipment Industry: In the field of electronic equipment, die castings are widely used in the manufacturing of shells, frames, radiators, and other components of products such as mobile phones, tablets, laptops, and cameras. Zinc alloy and aluminum alloy die castings have good formability and surface quality, which can meet the requirements of electronic products for exquisite appearance, compact structure, and good heat dissipation performance. For example, mobile phone shells made of aluminum alloy die castings can not only provide strong protection but also achieve a lightweight design, enhancing the overall texture and user experience of the product.

3. Aerospace Industry: The aerospace field has extremely strict requirements on the performance of parts. Die castings, with their high strength, low density, and excellent fatigue resistance, have become the ideal choice for this field. Aluminum alloy and magnesium alloy die castings are widely used in key parts such as aircraft engine components, landing gear systems, and aerospace electronic equipment shells. These die castings can maintain stable performance under extreme flight conditions, providing reliable guarantee for the safe flight of aircraft.

4. Industrial Equipment and Machinery Manufacturing: In the field of industrial equipment and machinery manufacturing, die castings are used to manufacture various parts such as pump bodies, valve bodies, motor housings, and gearboxes. They can withstand large pressure and torque, have good wear resistance and corrosion resistance, and ensure the stable operation of industrial equipment in long-term and high-intensity working environments. For example, in pumps and valves in the petrochemical industry, copper alloy die castings are widely used for transporting various corrosive media due to their excellent corrosion resistance and sealing performance.

5. Lighting and Decoration Industry: In the lighting field, die-cast aluminum is often used to manufacture lamp shells, reflectors, radiators, and other components. Its good thermal conductivity can effectively dissipate the heat generated by the lamp, prolonging the service life of the lamp; at the same time, the die casting process can achieve diversified modeling designs to meet different lighting and decoration needs. In the building decoration industry, zinc alloy and aluminum alloy die castings can be used to manufacture door and window accessories, handles, locks, etc., which not only have a beautiful appearance but also have good mechanical properties and corrosion resistance.

1. High Production Efficiency: Die-casting machines have a high degree of automation and can achieve rapid die-casting cycles. A modern die-casting machine can complete hundreds or even thousands of die-casting operations per hour, greatly improving production efficiency. At the same time, the service life of die casting molds is long. For the die casting of materials such as zinc alloys, the mold life can reach hundreds of thousands or even millions of times, reducing the frequency of mold replacement and further improving the continuity of production.

2. Stable Dimensional Accuracy: The die casting process is carried out under high pressure and strict process control, which can ensure the stable and consistent dimensional accuracy of die castings. Even in mass production, the dimensional error of each part can be controlled within a very small range, meeting the industry requirements for high interchangeability of parts. For example, in the manufacturing of auto parts, the high precision of die castings ensures the close fit between various parts of the engine, improving the performance and reliability of the engine.

3. Suitable for Mass Production: The efficiency of the die casting process and the long service life of molds make die castings suitable for mass production. Through mass production, not only can the production cost of a single part be reduced, but also the production capacity and market competitiveness of enterprises can be improved. Many large auto parts suppliers and electronic equipment manufacturers use die casting processes for mass production to meet the large demand for products in the market.

1. Strict Screening of Raw Materials: High-quality raw materials such as copper, zinc, aluminum, and aluminum alloys are selected, and their chemical composition and physical properties are strictly tested to ensure that they meet relevant standards and product requirements. Only high-quality raw materials can produce high-performance die castings.

2. Precise Control of the Production Process: In the die casting production process, key parameters such as pressure, temperature, and speed of the die-casting machine are accurately controlled to ensure the stable and uniform filling and solidification process of the molten metal. At the same time, great attention is paid to the design, manufacture, and maintenance of molds. The molds are regularly inspected and maintained, and worn or damaged parts are repaired in time to ensure the accuracy and service life of the molds.

3. Comprehensive and Strict Quality Inspection: Advanced testing equipment and methods are used to conduct comprehensive quality inspection on die castings. Including dimensional accuracy inspection, appearance quality inspection, internal defect inspection (such as X-ray flaw detection, ultrasonic flaw detection, etc.), and mechanical property testing (such as tensile test, hardness test, etc.). Only products that pass the strict inspection can enter the market, providing reliable guarantee for customers.

Features:

• Product Name: Die Casting Parts
• Type Of Service: Tailor Made & OEM
• Applied: Industrial Equipment
• Quality Control: ISO 9001:2015
• Key Word: Die Casting Parts
• Process: Aluminum Die Casting+machining
• Zinc Alloy Die Casting Parts
• Die Casting Automotive Parts
• OEM Die Casting Parts

Technical Parameters: