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Automatic 800T/Month Aluminum Anodizing Production Line with Customizable Size 1-6500mm and Excellent Abrasion Resistance Surface Treatment Equipment
Automatic 800T/Month Aluminum Anodizing Production Line with Customizable Size 1-6500mm and Excellent Abrasion Resistance Surface Treatment Equipment
Specifications
Brand Name :
MEI-AL
Model Number :
800T/MONTH
Place of Origin :
GUANGDONG MEI-AL ,CHINA
MOQ :
1set
Price :
RMB9,000,000-11,000,000/set
Payment Terms :
L/C,T/T
Supply Ability :
1set/6 months
Delivery Time :
180-200days
Packaging Details :
Export Stander Packing
Output capacity :
800T/Month
Max profile length :
6500mm
Anodizing film thickness :
10~12µm
Current density :
130A/m²
Power supply :
AC 3phase 380V 50Hz
Extrusion ratio :
2.5kg/m²
Description
Automatic 800T/Month Aluminum Anodizing Production Line Surface Treatment Equipment
High-quality Automatic 800T/Month Aluminum Anodizing Production Line Surface Treatment Equipment
Automatic 800T/Month Aluminum Anodizing Production Line with Customizable Size 1-6500mm and Excellent Abrasion Resistance Surface Treatment Equipment Automatic 800T/Month Aluminum Anodizing Production Line with Customizable Size 1-6500mm and Excellent Abrasion Resistance Surface Treatment Equipment
Production Description
  • Immerse the cleaned and acid etched aluminum products into an anodizing tank and apply electricity for anodizing. Electric current passes through aluminum products, forming a uniform layer of aluminum oxide film.
  • Before anodizing, aluminum products need to undergo cleaning and acid etching treatment to remove surface oil stains, oxide layers, and other impurities.
Design Conditions
Parameter Specification
Alloy Aluminium 6061 to 6063 or others
Anodizing film thickness 10~12µm micron
Average coverage area 350m²/T (ton)
Max aluminium profile length 6500mm
Extrusion ratio 2.5kg/m²
Working hour/month 300d/m x 20h/d = 600h/m
Racking system Three fixtures /rack
Racking operation Manual
Equipment Usage Rate 0.9
Power supply AC 3phase 380v 50hz
Control Power AC220V 50Hz
Water supply 2kg/cm²*G
Hot steam 6kg/cm²*G
Compressor air 6kg/cm²*G
Process Tanks
Process Chemical Composition Quantity
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al³⁺ 30-120g/l 2 Tanks
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al³⁺≤20g/l 5 Tanks
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 2 Tanks
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 3 Tanks
Treatment Process
1. Degreasing
  • 6 jig(rack)/tank x 1 tank = 6 jig(rack)
  • Treatment time: 2-5min
2. Alkaline Etching
  • 6 jig(rack)/tank x 2 tanks = 12 jig(rack)
  • Treatment time: 3-15min
3. Neutralization
  • 6 jig(rack)/tank x 1 tank = 6 jig(rack)
  • Treatment time: 1-5min
4. Anodizing
  • 3 jig(rack)/tank x 5 tanks = 15 jig(rack)
  • Current density: 130A/m²
  • Process time: 30min
  • Unprocess time: 10min
  • Total time: 30+10=40min
Average anodizing layer: 0.36*1.3*30*0.77 = 10.81µm
5. Coloring
  • Colour process: Mix Salts
  • Quantity: 2 jig(rack)/tank x 1 tank = 2 jig(rack)
  • Current density: 70A
  • Process time: 2-8min
6. Sealing
  • Sealing method: Sealing at Medium or Normal Temperature
  • Quantity: 6 jig(rack)/tank x 1 tank
  • Process time: 10-15min
Design Parameters and Settings
Anodizing Treatment Area
  • Each anodizing process tank needs 40min, where total jig(rack)/year: (2 rack x 5 tank x 60min/h) ÷ 40min x 600 hour = 9000 jig(rack)
  • Design 50m²/jig(rack). Where every tank is 100m²
  • Area treatment/year: 9000 jig(rack) x 50m²/jig = 450,000m²
Anodizing Treatment Weight
  • Monthly output: 450,000m² ÷ 350m²/T x 0.9 = 1157.1T ≥ 1000T
Power Consumption
  • Anodising Tank: 100m²/tank x 130A/m² ÷ 0.9 = 14444A/tank
    Power Rectifier: 15000A = 5 units
  • Colouring tank: 100m²/tank x 70A/m² ÷ 0.9 = 7777A/tank
    Colour Rectifier: 8000A = 2 units
Process Chart
Code Process
De Degreasing
Rs Rinsing
HW Rs Hot Water Rinsing
AE Alkaline Etching
Ne Neutralization
An Anodizing
Cl Coloring
Sl Sealing
MU Material Unloading
Pc Packing
Automatic 800T/Month Aluminum Anodizing Production Line with Customizable Size 1-6500mm and Excellent Abrasion Resistance Surface Treatment Equipment
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Automatic 800T/Month Aluminum Anodizing Production Line with Customizable Size 1-6500mm and Excellent Abrasion Resistance Surface Treatment Equipment

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Product Detail
Brand Name :
MEI-AL
Model Number :
800T/MONTH
Place of Origin :
GUANGDONG MEI-AL ,CHINA
MOQ :
1set
Price :
RMB9,000,000-11,000,000/set
Payment Terms :
L/C,T/T
Contact Supplier
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Automatic 800T/Month Aluminum Anodizing Production Line with Customizable Size 1-6500mm and Excellent Abrasion Resistance Surface Treatment Equipment

Guangdong MEI-AL Technology Co., Ltd.

Verified Supplier
4 Years
foshan
Since 2011
Business Type :
Manufacturer
Main Products :
Anodizing Production Line, Automated Anodizing Line, Anodizing Line Equipment
Total Annual :
430000-10000000
Employee Number :
50~90
Certification Level :
Verified Supplier
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