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Automatic Anodizing Plating Line with 700 Ton/month Large Capacity and Advanced Process Control Algorithms for 8-12µm Film Thickness
Automatic Anodizing Plating Line with 700 Ton/month Large Capacity and Advanced Process Control Algorithms for 8-12µm Film Thickness
Specifications
Brand Name :
MEI-AL
Model Number :
APL-700T
Place of Origin :
CHINA
MOQ :
1set
Price :
RMB7,000,000-9,000,000/set
Payment Terms :
T/T
Supply Ability :
1set/6 months
Delivery Time :
180-200days
Packaging Details :
Export Stander Packing
Output :
700 Ton/month Large Capacity
Feature :
Advanced process control algorithms
Advantage :
Consistent Quality and Reproducibility
Tanks Inside Size :
8000*width*4000
Voltage :
380V~415v
Anodizing Film Thickness :
8-12µm
Description
Durable Hot Sell Durable High Quality Automatic Anodizing Plating Line
Durable hot sell durable high quality automatic anodizing plating line
Production Description
  • Anodizing production lines find applications in various industries, including automotive, aerospace, electronics, construction, consumer goods, and architectural sectors.
  • Anodizing production lines implement rigorous quality control measures to ensure that the anodized coatings meet the required specifications.
  • Before the anodizing process, anodizing production lines provide various pretreatment options to prepare the parts for anodizing.
Design Conditions
Parameter Specification
Alloy Aluminium 6061 to 6063 or others
Anodizing film thickness 10~12µm micron
Average coverage area 400m²/T(ton)
Max aluminium profile length 6500mm
Extrusion ratio 2.5kg/m²
Working hour/m 300d/m x 20h/d = 600h/m
Racking system Two fixtures /rack
Racking operation Manual
Equipment Usage Rate 0.9
Power supply AC 3phase 380v 50hz
Control Power AC220V 50Hz
Water supply 2kg/cm²*G
Hot steam 6kg/cm²*G
Compressor air 6kg/cm²*G
Process Tanks
Process Specification Quantity
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al3+ 30-120g/l 2 Tanks
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al3+≤20g/l 3 Tanks
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 1 Tank
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 1 Tank
Treatment Process
1. Degreasing
  • 6 jig(rack)/tank x 1 tank = 6 jig(rack)
  • Treatment time: 2-5min
2. Alkaline Etching
  • 6 jig(rack)/tank x 2 tanks = 12 jig(rack)
  • Treatment time: 3-15min
3. Neutralization
  • 6 jig(rack)/tank x 1 tank = 6 jig(rack)
  • Treatment time: 1-5min
4. Anodizing
  • 2 jig(rack)/tank x 3 tanks = 6 jig(rack)
  • Current density: 130A/m²
  • Process time: 28min
  • Unprocess time: 10min
  • Total time: 30+8=38min
  • Average anodizing layer: 0.36*1.3*28*0.77 = 10.1µm
5. Colour
  • Colour process: Mix Salts
  • Quantity: 2 jig(rack)/tank x 1 tank = 2 jig(rack)
  • Current density: 70A
  • Process time: 2-8min
6. Sealing
  • Sealing method: Sealing at Medium or Normal Temperature
  • Quantity: 6 jig(rack)/tank x 1 tank
  • Process time: 10-15min
Design Parameters and Settings
1. Anodizing Treatment Area
  • Each anodizing process tank needs 38min, where total jig(rack)/year: (2 rack x 3 tank x 60min/h) ÷ 38min x 600 hour = 5684 jig(rack)
  • Design 57.1m²/jig(rack). Where every tank is 114.2m²
  • Area treatment/year: 5684 jig(rack) x 57.1m²/jig = 324,556m²
2. Anodizing Treatment Weight
  • Monthly output: 324,556m² ÷ 400m²/T x 0.9 = 730T ≧ 700T
3. Power Consumption
  • Anodising Tank: 100m²/tank x 130A/m² ÷ 0.9 = 14,444A/tank
  • Power Rectifier: 15000A = 3 units
  • Colouring tank: 100m²/tank × 70A/m² ÷ 0.9 = 7,777A/tank
  • Colour Rectifier: 8000A = 1 unit
Process Chart
Code Description
De Degreasing
Rs Rinsing
HW Rs Hot Water Rinsing
AE Alkaline Etching
Ne Neutralization
An Anodizing
Cl Coloring
Sl Sealing
MU Material Unloading
Pc Packing
Automatic Anodizing Plating Line with 700 Ton/month Large Capacity and Advanced Process Control Algorithms for 8-12µm Film Thickness
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Automatic Anodizing Plating Line with 700 Ton/month Large Capacity and Advanced Process Control Algorithms for 8-12µm Film Thickness

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Product Detail
Brand Name :
MEI-AL
Model Number :
APL-700T
Place of Origin :
CHINA
MOQ :
1set
Price :
RMB7,000,000-9,000,000/set
Payment Terms :
T/T
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Automatic Anodizing Plating Line with 700 Ton/month Large Capacity and Advanced Process Control Algorithms for 8-12µm Film Thickness

Guangdong MEI-AL Technology Co., Ltd.

Verified Supplier
4 Years
foshan
Since 2011
Business Type :
Manufacturer
Main Products :
Anodizing Production Line, Automated Anodizing Line, Anodizing Line Equipment
Total Annual :
430000-10000000
Employee Number :
50~90
Certification Level :
Verified Supplier
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