High-precision Aluminum Alloy Mold Die-casting Processing Services Motorcycle Engine Parts

Aluminum Alloy Casting Usage

Automotive Industry: Engine blocks, cylinder heads, wheels, and structural components.
Aerospace: Aircraft fuselage parts, brackets, and structural elements.
Construction: Window frames, panels, and architectural fittings.
Consumer Electronics: Laptop cases, smartphone bodies, and electronic housings.

Specification

Features of Aluminum Alloy Casting

1. Tight Tolerances – Achieve ±0.005mm dimensional accuracy on key features, ensuring perfect fit and function within motorcycle engine assemblies.
2. Aluminum Alloy Expertise – Process a wide range of high-strength aluminum alloys (e.g., A380, ADC12, AlSi10Mg) for lightweight yet durable engine parts.
3. Optimized Mold Design – Custom-built, high-performance molds with advanced gating and cooling systems to minimize porosity and improve part integrity.
4. High Production Efficiency – Rapid cycle times and repeatable quality suitable for both small-batch prototyping and large-volume serial production.
5. Post-Processing Support – Optional secondary services including CNC machining, deburring, heat treatment, and surface finishing to meet ready-to-assemble requirements.

Manufacture Process

1. Review the part design,drawings and quality standard from clients.
2. Mould and Tooling design & manufacturing
3. Mould and Tooling testing & confirm the sample
4. Die casting raw castings
5. Surface treatment: Trimming,Deburring, polishing, cleaning, passivation & power coating and other requirement from Customer
6. Precision machining: CNC lathes, milling, drilling, grinding etc
7. Full Inspection
8. Packing
9. Delivery

Applications

1. Engine Cylinder Heads – Precision-cast combustion chamber surfaces and cooling passages for improved thermal management.
2. Crankcases – Sturdy, leak-proof housings with accurate bearing and sealing surfaces.
3. Pistons & Connecting Rods – Lightweight, high-strength components capable of withstanding extreme temperatures and pressures.
4. Timing Chain Covers & Valve Covers – Complex-shaped covers with integrated gasket grooves and mounting points.
5. Oil Pump Housings & Cooler Mounts – Intricate internal channels for efficient lubrication and engine cooling.

Packing & Shipping

Dedicated Customer Support

Our customer support team is available to assist you with any questions or concerns regarding packing and shipping. From providing shipping quotes to resolving delivery issues, we’re here to ensure a smooth and hassle-free experience.

Our Advantages

1. We are the biggest lost foam mould manufacturer in China, we focus on high challenge lost foam mould and we have large gantry machining centers,30 sets imported high speed machining center,more than 40 sets general machine tool equipment;
2. We have 36 senior mould designers, to ensure reasonable / safety / high efficiency mould design and ensure the fast mould delivery and rational mould structure, make the process more safer and the production efficiency more higher;
3. We using numerical control machine tool to manufacture the mould cavities, to ensure a even thickness ;
4. We using ZL104 Aluminium to casting the mould, to manufacture a high strength mould;
5. For the big mould, we using Ø22*1 copper tube as cooling pipe, with water spray system, to get a nice cooling effect;
6. We Have (TEF10N) coating on the mould surface, it can reduce the friction, anti water/static electricity/acid-base/high-temperature, with this we can ensure the pattern has smooth surface without distrotion, and easy to demould;
7. All the screws we using stainless steel screw, easy to disassemble during maintenance;
8. For the big mould chest, we using 18-20mm thick wrought aluminium plate, to offer high strenght cavity ;

FAQ