The MTL SD16X is a high-performance, low-resistance surge protection device (SPD) from Eaton's Crouse-Hinds MTL SD Series, specifically designed for 16V DC / 11V AC signal circuits requiring minimal series impedance. With an ultra-low series resistance of just 2.2 Ω per line and a wide bandwidth of 25MHz, the SD16X is the ideal solution for protecting sensitive instrumentation including thermocouple (THC) inputs, 4-20mA loops, emergency shutdown systems, and fire and gas detectors in industrial process control environments.
As part of the SDX series (low resistance version), this device delivers full hybrid surge protection without the additional fuse/disconnect feature found in standard SD models, making it the perfect choice for applications where low loop resistance is critical for measurement accuracy.
The SD16X features a minimal 2.2 Ω series resistance per line, ensuring negligible impact on sensitive signal measurements. This low impedance is essential for maintaining accuracy in low-level signal applications such as thermocouples and 4-20mA loops where added resistance could compromise performance.
With an impressive 25MHz signal frequency range, the SD16X supports high-speed communication and data signals without degradation, making it suitable for modern industrial networks and fast-response instrumentation.
Rated at 16V DC / 11V AC, the SD16X is specifically designed to protect mid-range voltage signal circuits, including thermocouple (THC) inputs, 4-20mA current loops, emergency shutdown (ESD) systems, fire and gas detection systems, and shut-down systems.
The device employs advanced multistage hybrid technology combining gas discharge tubes, varistors, and transient voltage suppression diodes. This sophisticated design delivers characteristically low let-through voltages while maintaining robust 20kA maximum surge current handling capability.
With an exceptionally slim footprint, the SD16X allows for high packing densities on DIN rails. Individual modules can "double-up" as feed-through terminals, maximizing cabinet space utilization and reducing overall panel footprint.
The SD16X carries multiple international certifications for hazardous area installations, including ATEX, IECEx, UL, CSA, CCC Ex (NEPSI), EAC, and Exida (SIL) certifications.
| Parameter | Value |
|---|---|
| Model | SD16X |
| Manufacturer | Eaton MTL (Crouse-Hinds series) |
| Series | SDX Series (Low Resistance) |
| Nominal Voltage (DC) | 16 V |
| Nominal Voltage (AC) | 11 V |
| Nominal Current (In) | 400 mA |
| Maximum Surge Current (8/20 µs) | 20 kA |
| Nominal Discharge Surge Current (8/20 µs) | 3 kA |
| Series Resistance | 2.2 Ω per line |
| Bandwidth | 25 MHz (0-25 MHz) |
| Number of Terminals | 2 terminals (2-wire protection) |
| Mounting Type | DIN rail (35mm top-hat rail) |
| Operating Temperature | -40°C to +80°C |
| Warranty | 10-year limited warranty |
| Application Area | Specific Use Cases |
|---|---|
| Temperature Measurement | Thermocouple (THC) inputs - Types J, K, T, E, R, S, B |
| Process Control | 4-20mA current loops (conventional and smart transmitters) |
| Safety Systems | Emergency shutdown (ESD) systems |
| Fire & Gas Detection | Fire detectors, gas detectors, flame sensors |
| Telemetry | Remote monitoring outstations |
| Hazardous Areas | Oil & gas, chemical, pharmaceutical, mining facilities |
The SD16X is particularly well-suited for applications where the maximum working voltage of the system is up to 16V DC, providing optimal protection without compromising signal integrity.
| Model | Resistance | Fuse/Disconnect | Bandwidth | Best For |
|---|---|---|---|---|
| SD16X | 2.2 Ω | No | 25MHz | Low resistance, high bandwidth applications |
| SD16 | 4.2Ω | Yes | 25kHz | Applications needing disconnect + screen termination |
| SD07X | 2.2Ω | No | 25kHz | 7V low voltage, thermocouple signals |
| SD32X | 2.2Ω | No | 25kHz | 32V process I/O, transmitters |
| SD55X | 2.2Ω | No | 25kHz | 55V higher voltage loops |
The SD16X is the recommended choice for 16V applications requiring minimal loop resistance and high bandwidth (25MHz) capability. If fuse/disconnect functionality or screen termination is required, select the SD16 model instead.
Mounting Instructions
Wiring Instructions
The SD16X features two terminals for 2-wire loop protection:
Important Notes
| Product | Part Number | Availability |
|---|---|---|
| MTL SD16X Surge Protector | SD16X | In stock - authorized distributors |
Reference Price: Approximately £150.00 per unit (subject to change)
Warranty: 10-year manufacturer's warranty
The MTL SD16X Surge Protector delivers reliable, high-performance protection for 16V DC/11V AC signal circuits, with special optimization for 4-20mA loops and thermocouple applications. With its ultra-low 2.2 Ω series resistance, 25MHz bandwidth, 20kA surge capacity, and comprehensive hazardous area certifications, the SD16X is the ideal choice for engineers seeking to protect sensitive instrumentation without compromising signal integrity.
Key advantages at a glance:
Protect your 4-20mA loops and thermocouple circuits with MTL SD16X - the low-resistance, high-bandwidth surge protection solution for harsh and hazardous environments.